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DT125R FORUM

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  3. Exhaust
  4. Recommendations on exhaust joining?

Recommendations on exhaust joining?

Scheduled Pinned Locked Moved Exhaust
14 Posts 8 Posters 5.0k Views 2 Watching
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  • declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #3

    I've sadly got a gap where the header meets the cylinder and an exhaust gasket does nothing as for your problem I've got a section of braided rubber with two hose clamps that seems to work ok

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    • J Offline
      J Offline
      Jens Eskildsen
      wrote on last edited by
      #4

      I used a piece of coolant hose and 2 hose clambs on my dt175 years ago. It held up just fine. I guess you could also use some of that exhaust"cement" that expands and turn solid when exposed to heat (or left to dry) in combination with the coolant hose.

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      • MightymanM Offline
        MightymanM Offline
        Mightyman
        wrote on last edited by
        #5

        Seems like different rubber hose with exhaust clamps would be the easiest method then. Issue is I can't find rubber hose that thick. 12mm on eBay won't quite cut it..

        TDR 125 - 2001

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        • F Offline
          F Offline
          finnerz89
          wrote on last edited by finnerz89
          #6

          I've got a stock Yamaha joint at home, of you want it you can have it for postage. I'm away till next weekend but I can send it when I'm home

          Current bikes:
          DT125X '07
          Street Triple R '11
          Aprilia ETV1000 '02

          Previous:
          DR650RSE '96
          FJ1200 '92

          MightymanM 1 Reply Last reply
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          • C Offline
            C Offline
            castrolsniffer
            wrote on last edited by
            #7

            +1 on the braided hose plus jubilee clips
            I go to the breakers and cut a big piece of any old car rad hoses and it will do about 5 bikes.
            Works every time 👍

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            • F finnerz89

              I've got a stock Yamaha joint at home, of you want it you can have it for postage. I'm away till next weekend but I can send it when I'm home

              MightymanM Offline
              MightymanM Offline
              Mightyman
              wrote on last edited by
              #8

              @finnerz89 thanks. I'll keep you in mind, but will try one of the methods mentioned here first 👍

              TDR 125 - 2001

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              • DartyD Offline
                DartyD Offline
                Darty
                wrote on last edited by
                #9

                http://www.ebay.co.uk/itm/222426936515 I got creative with this, it's very rigid.

                Silicone joiners, high temperature is rated at up too 230 degress.

                I have yet to melt anything.

                Keep it real

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                • MightymanM Offline
                  MightymanM Offline
                  Mightyman
                  wrote on last edited by
                  #10

                  Finally got a roll of this stuff through and it's worked a treat.

                  0_1499607977432__20170709_144556.JPG

                  http://www.ebay.co.uk/itm/152444500194

                  Haven't been for a full run yet but just revving the bike up it's nice and quiet again and has sealed the exhaust join very well.

                  0_1499607631642_DSC_0063.JPG

                  0_1499607666585_DSC_0068.JPG

                  TDR 125 - 2001

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                  • declanD Offline
                    declanD Offline
                    declan
                    wrote on last edited by
                    #11

                    Just one clip?

                    MightymanM 1 Reply Last reply
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                    • declanD declan

                      Just one clip?

                      MightymanM Offline
                      MightymanM Offline
                      Mightyman
                      wrote on last edited by
                      #12

                      @declan yeah the ones I ordered were too thin so just one for now.

                      TDR 125 - 2001

                      declanD 1 Reply Last reply
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                      • MightymanM Mightyman

                        @declan yeah the ones I ordered were too thin so just one for now.

                        declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by
                        #13

                        @Mightyman ahhh I see

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                        • britshgigoloB Offline
                          britshgigoloB Offline
                          britshgigolo
                          wrote on last edited by
                          #14

                          i had the same problem so used a 22mm straight copper pipe fitting then silicon hose and has not leaked since hope this helps

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