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DT125R FORUM

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  4. The wr200 3xp / dt125r 3bn hybrid 200cc engine no.2

The wr200 3xp / dt125r 3bn hybrid 200cc engine no.2

Scheduled Pinned Locked Moved Engine
43 Posts 10 Posters 7.5k Views 2 Watching
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  • Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #10

    alt text
    Finally arrived

    NINJAN 1 Reply Last reply
    3
    • Louis-DT-WRL Louis-DT-WR

      alt text
      Finally arrived

      NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by
      #11

      @Louis-James Very cranky!!! :smiling_face_with_open_mouth_cold_sweat: :face_with_tears_of_joy: 🤣

      SEDUCED BY THE DARK SIDE!!!

      1 Reply Last reply
      1
      • MiniaM Offline
        MiniaM Offline
        Minia
        wrote on last edited by
        #12

        Looking good! Then again everything you do looks outstanding to me.

        Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

        Louis-DT-WRL 1 Reply Last reply
        1
        • MiniaM Minia

          Looking good! Then again everything you do looks outstanding to me.

          Louis-DT-WRL Offline
          Louis-DT-WRL Offline
          Louis-DT-WR
          wrote on last edited by
          #13

          @Minia thanks man. I like to do my best 😉

          1 Reply Last reply
          0
          • Louis-DT-WRL Offline
            Louis-DT-WRL Offline
            Louis-DT-WR
            wrote on last edited by
            #14

            alt text
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            New powervalver but not genuine from Greece.

            alt text
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            NINJAN 1 Reply Last reply
            1
            • Louis-DT-WRL Louis-DT-WR

              alt text
              alt text
              New powervalver but not genuine from Greece.

              alt text
              alt text

              NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by
              #15

              @Louis-James If it's not genuine then what are the Yammy packets for??? :confused_face:

              SEDUCED BY THE DARK SIDE!!!

              Louis-DT-WRL 1 Reply Last reply
              0
              • NINJAN NINJA

                @Louis-James If it's not genuine then what are the Yammy packets for??? :confused_face:

                Louis-DT-WRL Offline
                Louis-DT-WRL Offline
                Louis-DT-WR
                wrote on last edited by
                #16

                @NINJA the powervalve is a reproduction. I have lots of brand new genuine parts that came from fowlers

                1 Reply Last reply
                0
                • Louis-DT-WRL Offline
                  Louis-DT-WRL Offline
                  Louis-DT-WR
                  wrote on last edited by
                  #17

                  What is this? I've not seen it before from memory clips inside the splined washer .

                  alt text

                  alt text

                  1 Reply Last reply
                  0
                  • Louis-DT-WRL Offline
                    Louis-DT-WRL Offline
                    Louis-DT-WR
                    wrote on last edited by
                    #18

                    alt text
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                    Cases bored out for the larger crankshaft

                    alt text
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                    NINJAN 1 Reply Last reply
                    2
                    • Louis-DT-WRL Louis-DT-WR

                      alt text
                      alt text
                      alt text

                      Cases bored out for the larger crankshaft

                      alt text
                      alt text
                      alt text
                      alt text

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by
                      #19

                      @Louis-James Sweet looking job dude. :clapping_hands:

                      SEDUCED BY THE DARK SIDE!!!

                      1 Reply Last reply
                      0
                      • CalumC Online
                        CalumC Online
                        Calum
                        wrote on last edited by
                        #20

                        WOw, that looks superb!

                        Always Originate, Never Pirate!

                        Louis-DT-WRL 1 Reply Last reply
                        0
                        • CalumC Calum

                          WOw, that looks superb!

                          Louis-DT-WRL Offline
                          Louis-DT-WRL Offline
                          Louis-DT-WR
                          wrote on last edited by
                          #21

                          @Calum @NINJA cheers lads. When you're rebuilding an engine that the previous owner "rebuilt" themselves you soon realise how many parts were missing, damaged or incorrect. Any help with the clutch washer ? Still need to do 1 more fowlers order. Pistons on its way 🙂

                          1 Reply Last reply
                          0
                          • 2 Offline
                            2 Offline
                            2stroketerry
                            wrote on last edited by
                            #22

                            @Louis-James Great little engine your building and like seeing quality work that you do. When i put a 57mm stroke crank in mine didn't fit the washer under the PRIMARY DRIVE GEAR NUT so the so the nut had the maximum amount of threads to screw onto.

                            0_1537452840393_nut.jpg

                            The tabbed washer inside the splined washer is used to set the mainshaft endfloat on the clutch on some yamaha engines as they mix and match some gears inside the crankcase.
                            Was thinking of using this on my new engine build but now decided to see what i can build using the Athena 170 kit so just bought them.
                            https://www.ebay.co.uk/itm/YAMAHA-WR-200-3XP-4BF-NEW-SLEEVED-BIG-BORE-68mm-Cylinder-PISTON-3XP-11311-00-00/113185389112?hash=item1a5a5ffa38:g:3fwAAOSwEfBbZ3Je

                            @Louis-James where did you get the final drive shaft from as need one for my new build. thanks

                            Louis-DT-WRL 1 Reply Last reply
                            1
                            • 2 2stroketerry

                              @Louis-James Great little engine your building and like seeing quality work that you do. When i put a 57mm stroke crank in mine didn't fit the washer under the PRIMARY DRIVE GEAR NUT so the so the nut had the maximum amount of threads to screw onto.

                              0_1537452840393_nut.jpg

                              The tabbed washer inside the splined washer is used to set the mainshaft endfloat on the clutch on some yamaha engines as they mix and match some gears inside the crankcase.
                              Was thinking of using this on my new engine build but now decided to see what i can build using the Athena 170 kit so just bought them.
                              https://www.ebay.co.uk/itm/YAMAHA-WR-200-3XP-4BF-NEW-SLEEVED-BIG-BORE-68mm-Cylinder-PISTON-3XP-11311-00-00/113185389112?hash=item1a5a5ffa38:g:3fwAAOSwEfBbZ3Je

                              @Louis-James where did you get the final drive shaft from as need one for my new build. thanks

                              Louis-DT-WRL Offline
                              Louis-DT-WRL Offline
                              Louis-DT-WR
                              wrote on last edited by
                              #23

                              @2stroketerry thanks man, I also ran a blaster 200 crankshaft on my original 200cc engine but wasn't happy with less gear meshing between the primary drive and clutch.

                              With regards to the tab washer.. I can't see it on any exploded diagrams. What years use it?

                              The final drive shaft I got brand new on eBay from Greece , £30 from memory, from Yamaha it's around £100

                              1 Reply Last reply
                              0
                              • Irongamer727I Offline
                                Irongamer727I Offline
                                Irongamer727
                                wrote on last edited by
                                #24

                                Won't the 199cm3 text be an issue at the mot?

                                1 Reply Last reply
                                0
                                • 2 Offline
                                  2 Offline
                                  2stroketerry
                                  wrote on last edited by
                                  #25

                                  @Irongamer727 I have an Athena 170cc kit with a 65mm piston in it that has 124cm3 cast on the side as well as Yamaha 5ML00 on it even though there is no such Yamaha cylinder number so no probelems with mot, police or insurance wise. The cylinder has a base spacer and has been skimmed to the correct compression ratio as well as the exhaust port and powervalve modified being 5mm wider, the transfer ports are raised by 1.5mm. Running the standard tm28 carb with power jet blocked and a 310 main jet it makes maximum power at 11,500 rpm and 37hp. No idea of top speed but running standard 16 57 gearing it goes straight off the clock in 5th gear but clock only goes to 80mph and will rev to maximum revs in 6th gear so it
                                  probably does about 100mph. Was going to gear it up but wheelies mental and when gets to 10,000 rpm it just goes mental with power.
                                  0_1537571994788_10.jpg

                                  0_1537572031838_13.jpg

                                  1 Reply Last reply
                                  1
                                  • Louis-DT-WRL Offline
                                    Louis-DT-WRL Offline
                                    Louis-DT-WR
                                    wrote on last edited by
                                    #26

                                    Many MOT testers don't care tbh, but you could file the numbers off or do your big bike test.

                                    I think 2 strokes cc should be measured from above the exhaust port anyway 😉

                                    1 Reply Last reply
                                    0
                                    • Louis-DT-WRL Offline
                                      Louis-DT-WRL Offline
                                      Louis-DT-WR
                                      wrote on last edited by
                                      #27

                                      Finally after 3 suppliers sending the wrong small end bearing... it's on.

                                      Forgot how beasty the piston looks in the 125 cases.

                                      alt text
                                      alt text

                                      NINJAN 1 Reply Last reply
                                      2
                                      • Louis-DT-WRL Louis-DT-WR

                                        Finally after 3 suppliers sending the wrong small end bearing... it's on.

                                        Forgot how beasty the piston looks in the 125 cases.

                                        alt text
                                        alt text

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by NINJA
                                        #28

                                        @Louis-James Looks good - Which size piston is that dude???

                                        SEDUCED BY THE DARK SIDE!!!

                                        Louis-DT-WRL 1 Reply Last reply
                                        0
                                        • NINJAN NINJA

                                          @Louis-James Looks good - Which size piston is that dude???

                                          Louis-DT-WRL Offline
                                          Louis-DT-WRL Offline
                                          Louis-DT-WR
                                          wrote on last edited by
                                          #29

                                          @NINJA it's standard wr200 size (66.80mm)

                                          CalumC 1 Reply Last reply
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