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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • C Calum
    30 Nov 2018, 20:27

    @NINJA What's your method for cleaning?

    I usually use a jewlry polisher on a dremel wheel to clean up bits and bobs. Did that for my Aprilia...then ordered all new bits anyhow.

    N Offline
    N Offline
    NINJA
    wrote on 30 Nov 2018, 20:49 last edited by NINJA
    #140

    @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

    https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

    SEDUCED BY THE DARK SIDE!!!

    C 1 Reply Last reply 30 Nov 2018, 21:10
    0
    • N NINJA
      30 Nov 2018, 20:49

      @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

      https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

      C Offline
      C Offline
      Calum
      wrote on 30 Nov 2018, 21:10 last edited by
      #141

      @NINJA Yeah similar technique then.

      Always Originate, Never Pirate!

      N 1 Reply Last reply 30 Nov 2018, 21:11
      1
      • C Calum
        30 Nov 2018, 21:10

        @NINJA Yeah similar technique then.

        N Offline
        N Offline
        NINJA
        wrote on 30 Nov 2018, 21:11 last edited by NINJA
        #142

        @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

        SEDUCED BY THE DARK SIDE!!!

        C 1 Reply Last reply 30 Nov 2018, 21:33
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        • N NINJA
          30 Nov 2018, 21:11

          @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

          C Offline
          C Offline
          Calum
          wrote on 30 Nov 2018, 21:33 last edited by
          #143

          @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

          Always Originate, Never Pirate!

          N 1 Reply Last reply 30 Nov 2018, 21:36
          1
          • C Calum
            30 Nov 2018, 21:33

            @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

            N Offline
            N Offline
            NINJA
            wrote on 30 Nov 2018, 21:36 last edited by NINJA
            #144

            @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

            SEDUCED BY THE DARK SIDE!!!

            D 1 Reply Last reply 2 Dec 2018, 11:50
            1
            • N NINJA
              30 Nov 2018, 21:36

              @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

              D Offline
              D Offline
              declan
              wrote on 2 Dec 2018, 11:50 last edited by declan 12 Feb 2018, 11:50
              #145

              I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

              N 1 Reply Last reply 2 Dec 2018, 12:16
              0
              • D declan
                2 Dec 2018, 11:50

                I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

                N Offline
                N Offline
                NINJA
                wrote on 2 Dec 2018, 12:16 last edited by
                #146

                @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                SEDUCED BY THE DARK SIDE!!!

                D 1 Reply Last reply 2 Dec 2018, 16:49
                0
                • N NINJA
                  2 Dec 2018, 12:16

                  @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                  D Offline
                  D Offline
                  declan
                  wrote on 2 Dec 2018, 16:49 last edited by
                  #147

                  @NINJA will do bud

                  1 Reply Last reply
                  1
                  • N Offline
                    N Offline
                    NINJA
                    wrote on 5 Dec 2018, 13:57 last edited by NINJA 12 May 2018, 14:32
                    #148

                    Humble beginnings!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                    IMG_2619.JPG

                    SEDUCED BY THE DARK SIDE!!!

                    1 Reply Last reply
                    2
                    • C Offline
                      C Offline
                      Calum
                      wrote on 5 Dec 2018, 14:14 last edited by
                      #149

                      Very smart. Let the rebuild commence 😄

                      Always Originate, Never Pirate!

                      1 Reply Last reply
                      0
                      • Louis-DT-WRL Offline
                        Louis-DT-WRL Offline
                        Louis-DT-WR
                        wrote on 5 Dec 2018, 15:02 last edited by
                        #150

                        Nothing beats freshly painted chassis

                        1 Reply Last reply
                        1
                        • pedrobatista10P Offline
                          pedrobatista10P Offline
                          pedrobatista10
                          wrote on 5 Dec 2018, 15:45 last edited by
                          #151

                          @NINJA love that colour 😄

                          1 Reply Last reply
                          1
                          • N Offline
                            N Offline
                            NINJA
                            wrote on 22 Dec 2018, 21:07 last edited by NINJA
                            #152

                            Update;

                            I forgot to post these earlier, the oil pump cover was damaged, so I got a cheap replacement off good ole ebay;

                            IMG_2438.JPG

                            I cleaned and resprayed the exhaust mid-pipe as it was in a sorry state.

                            Before;

                            IMG_2413.JPG

                            After;

                            IMG_2749.JPG

                            And I finally finished off polishing my swing arm, it took many, many hours of sanding and polishing, as I smoothed out all the rough edges, joins and casting flaws, but I am very happy with how it turned out and the endeavour was well worth it for-sure;

                            IMG_2739.JPG

                            IMG_2741.JPG

                            IMG_2745.JPG

                            IMG_2742.JPG

                            And I started fitting a load more parts today, I ended up with a rolling chassis, but it was dark by the time I finished up so I'll take some more pics tomorrow. Here's a sneak peek tho, just to wet your appetite;

                            IMG_2763.JPG

                            SEDUCED BY THE DARK SIDE!!!

                            1 Reply Last reply
                            0
                            • C Offline
                              C Offline
                              Calum
                              wrote on 22 Dec 2018, 21:09 last edited by
                              #153

                              Yes that swingarm looks the business.

                              There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                              Always Originate, Never Pirate!

                              N 1 Reply Last reply 22 Dec 2018, 21:13
                              0
                              • C Calum
                                22 Dec 2018, 21:09

                                Yes that swingarm looks the business.

                                There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                                N Offline
                                N Offline
                                NINJA
                                wrote on 22 Dec 2018, 21:13 last edited by NINJA
                                #154

                                @Calum Thanks man - I did look into getting it done professionally, but as I've already gone wayyyyyyyyyyyyyy over my budget. I have to save some pennies and put those towards other parts I've got my eye on. :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                SEDUCED BY THE DARK SIDE!!!

                                1 Reply Last reply
                                0
                                • MiniaM Offline
                                  MiniaM Offline
                                  Minia
                                  wrote on 24 Dec 2018, 15:13 last edited by
                                  #155

                                  Hm, like the shiny swingarm for sure but I'll need to see the finished bike before I can decide whether I like that orange. I'm not a fan of KTM 😛

                                  Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

                                  N 1 Reply Last reply 24 Dec 2018, 19:25
                                  0
                                  • MiniaM Minia
                                    24 Dec 2018, 15:13

                                    Hm, like the shiny swingarm for sure but I'll need to see the finished bike before I can decide whether I like that orange. I'm not a fan of KTM 😛

                                    N Offline
                                    N Offline
                                    NINJA
                                    wrote on 24 Dec 2018, 19:25 last edited by NINJA
                                    #156

                                    @Minia Traditionally most MX 125's and indeed Aprilia's in general are black and red, so I wanted to build something a bit different. The original bike is classed as multicoloured, so I wanted to have some main colours and some splashes of other's.

                                    Aprilla MX125 S2 2007-15.jpg

                                    So my bike's colour scheme will be some orange, black, red, graphite grey, lot's of shiny silver and more black. It won't be a KTM clone as some may think, but this is the bike where I got some of my inspiration from;

                                    KTM 450 Sxf-1.jpg

                                    It will be somewhat similar to that beasty, but with my own spin! Plus it will be minus the black rims, as I loave black rims with black tyres!!! :pouting_face: 🤢 :angry_face_with_horns:

                                    SEDUCED BY THE DARK SIDE!!!

                                    1 Reply Last reply
                                    2
                                    • N Offline
                                      N Offline
                                      NINJA
                                      wrote on 25 Dec 2018, 13:18 last edited by NINJA
                                      #157

                                      Santa came early this year;

                                      IMG_2544.JPG

                                      A brand new unit, just with a tatty box. I'd been watching it on ebay for like 2 months and eventually decided to take the plunge. I cashed in my Nectar points so I got a cracking discount and ended up getting it for a decent price. Sadly the clutch arm is too short and I've since discovered that you have to buy a complete slave cylinder, as they do not sell just the arms separately. But hey hoo I can sell this slave cylinder and put those funds towards getting a longer version.

                                      I really liked @Calum DIY hydraulic clutch solution, but as I do not have access to engineering machinery or the skills to make the parts, this was the best way forwards for me. TBC........................................

                                      SEDUCED BY THE DARK SIDE!!!

                                      Glynn123G 1 Reply Last reply 25 Dec 2018, 13:40
                                      0
                                      • N NINJA
                                        25 Dec 2018, 13:18

                                        Santa came early this year;

                                        IMG_2544.JPG

                                        A brand new unit, just with a tatty box. I'd been watching it on ebay for like 2 months and eventually decided to take the plunge. I cashed in my Nectar points so I got a cracking discount and ended up getting it for a decent price. Sadly the clutch arm is too short and I've since discovered that you have to buy a complete slave cylinder, as they do not sell just the arms separately. But hey hoo I can sell this slave cylinder and put those funds towards getting a longer version.

                                        I really liked @Calum DIY hydraulic clutch solution, but as I do not have access to engineering machinery or the skills to make the parts, this was the best way forwards for me. TBC........................................

                                        Glynn123G Offline
                                        Glynn123G Offline
                                        Glynn123
                                        wrote on 25 Dec 2018, 13:40 last edited by
                                        #158

                                        @NINJA damn I'm jealous, been after one of them for ages!

                                        N 1 Reply Last reply 25 Dec 2018, 13:43
                                        1
                                        • Glynn123G Glynn123
                                          25 Dec 2018, 13:40

                                          @NINJA damn I'm jealous, been after one of them for ages!

                                          N Offline
                                          N Offline
                                          NINJA
                                          wrote on 25 Dec 2018, 13:43 last edited by
                                          #159

                                          @Glynn123 New slave cylinders are £110 on their own, so it may not prove to be an astute buy, if I can not sell this slave cylinder. Hopefully I'll find a buyer and not have to shell out a ton more cash??? 😉

                                          SEDUCED BY THE DARK SIDE!!!

                                          Glynn123G 1 Reply Last reply 25 Dec 2018, 13:51
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