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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • N NINJA
    30 Nov 2018, 20:49

    @Calum I basically secured one end of a bolt in a vice and then cleaned it with the rotary wire brush wheel in my drill. Then I would flip it around and do the other end, removing the nut and cleaning the thread before putting the nut back on. I find these rotary wire brush wheels to be the quickest and easiest way to clean up any metal parts really well. They are really good at removing old paint and rust off parts too. Plus it's a lot less hard work as the drill does it all for ya and the added bonus is there as cheap_as_chips too!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

    https://www.ebay.co.uk/itm/Silverline-PB02-Rotary-Wire-Brush-100-mm/172416736050?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2057872.m2749.l2649

    C Offline
    C Offline
    Calum
    wrote on 30 Nov 2018, 21:10 last edited by
    #141

    @NINJA Yeah similar technique then.

    Always Originate, Never Pirate!

    N 1 Reply Last reply 30 Nov 2018, 21:11
    1
    • C Calum
      30 Nov 2018, 21:10

      @NINJA Yeah similar technique then.

      N Offline
      N Offline
      NINJA
      wrote on 30 Nov 2018, 21:11 last edited by NINJA
      #142

      @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

      SEDUCED BY THE DARK SIDE!!!

      C 1 Reply Last reply 30 Nov 2018, 21:33
      0
      • N NINJA
        30 Nov 2018, 21:11

        @Calum Indeed, just make sure that you wear some safety glasses, as the wire do spit out with time. 😉

        C Offline
        C Offline
        Calum
        wrote on 30 Nov 2018, 21:33 last edited by
        #143

        @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

        Always Originate, Never Pirate!

        N 1 Reply Last reply 30 Nov 2018, 21:36
        1
        • C Calum
          30 Nov 2018, 21:33

          @NINJA Worst is I find the wires in my clothing. Fly off into garments and then scratch against the skin. Very annoying.

          N Offline
          N Offline
          NINJA
          wrote on 30 Nov 2018, 21:36 last edited by NINJA
          #144

          @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

          SEDUCED BY THE DARK SIDE!!!

          D 1 Reply Last reply 2 Dec 2018, 11:50
          1
          • N NINJA
            30 Nov 2018, 21:36

            @Calum LOL I hear ya - I looked like a hedgehog after that cleaning session!!!

            D Offline
            D Offline
            declan
            wrote on 2 Dec 2018, 11:50 last edited by declan 12 Feb 2018, 11:50
            #145

            I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

            N 1 Reply Last reply 2 Dec 2018, 12:16
            0
            • D declan
              2 Dec 2018, 11:50

              I use a big wire brush in a drill and it hasn’t attacked me yet apart from the time it touched my hand that was pretty savage

              N Offline
              N Offline
              NINJA
              wrote on 2 Dec 2018, 12:16 last edited by
              #146

              @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

              SEDUCED BY THE DARK SIDE!!!

              D 1 Reply Last reply 2 Dec 2018, 16:49
              0
              • N NINJA
                2 Dec 2018, 12:16

                @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

                D Offline
                D Offline
                declan
                wrote on 2 Dec 2018, 16:49 last edited by
                #147

                @NINJA will do bud

                1 Reply Last reply
                1
                • N Offline
                  N Offline
                  NINJA
                  wrote on 5 Dec 2018, 13:57 last edited by NINJA 12 May 2018, 14:32
                  #148

                  Humble beginnings!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                  IMG_2619.JPG

                  SEDUCED BY THE DARK SIDE!!!

                  1 Reply Last reply
                  2
                  • C Offline
                    C Offline
                    Calum
                    wrote on 5 Dec 2018, 14:14 last edited by
                    #149

                    Very smart. Let the rebuild commence 😄

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    0
                    • Louis-DT-WRL Offline
                      Louis-DT-WRL Offline
                      Louis-DT-WR
                      wrote on 5 Dec 2018, 15:02 last edited by
                      #150

                      Nothing beats freshly painted chassis

                      1 Reply Last reply
                      1
                      • pedrobatista10P Offline
                        pedrobatista10P Offline
                        pedrobatista10
                        wrote on 5 Dec 2018, 15:45 last edited by
                        #151

                        @NINJA love that colour 😄

                        1 Reply Last reply
                        1
                        • N Offline
                          N Offline
                          NINJA
                          wrote on 22 Dec 2018, 21:07 last edited by NINJA
                          #152

                          Update;

                          I forgot to post these earlier, the oil pump cover was damaged, so I got a cheap replacement off good ole ebay;

                          IMG_2438.JPG

                          I cleaned and resprayed the exhaust mid-pipe as it was in a sorry state.

                          Before;

                          IMG_2413.JPG

                          After;

                          IMG_2749.JPG

                          And I finally finished off polishing my swing arm, it took many, many hours of sanding and polishing, as I smoothed out all the rough edges, joins and casting flaws, but I am very happy with how it turned out and the endeavour was well worth it for-sure;

                          IMG_2739.JPG

                          IMG_2741.JPG

                          IMG_2745.JPG

                          IMG_2742.JPG

                          And I started fitting a load more parts today, I ended up with a rolling chassis, but it was dark by the time I finished up so I'll take some more pics tomorrow. Here's a sneak peek tho, just to wet your appetite;

                          IMG_2763.JPG

                          SEDUCED BY THE DARK SIDE!!!

                          1 Reply Last reply
                          0
                          • C Offline
                            C Offline
                            Calum
                            wrote on 22 Dec 2018, 21:09 last edited by
                            #153

                            Yes that swingarm looks the business.

                            There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                            Always Originate, Never Pirate!

                            N 1 Reply Last reply 22 Dec 2018, 21:13
                            0
                            • C Calum
                              22 Dec 2018, 21:09

                              Yes that swingarm looks the business.

                              There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                              N Offline
                              N Offline
                              NINJA
                              wrote on 22 Dec 2018, 21:13 last edited by NINJA
                              #154

                              @Calum Thanks man - I did look into getting it done professionally, but as I've already gone wayyyyyyyyyyyyyy over my budget. I have to save some pennies and put those towards other parts I've got my eye on. :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                              SEDUCED BY THE DARK SIDE!!!

                              1 Reply Last reply
                              0
                              • MiniaM Offline
                                MiniaM Offline
                                Minia
                                wrote on 24 Dec 2018, 15:13 last edited by
                                #155

                                Hm, like the shiny swingarm for sure but I'll need to see the finished bike before I can decide whether I like that orange. I'm not a fan of KTM 😛

                                Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

                                N 1 Reply Last reply 24 Dec 2018, 19:25
                                0
                                • MiniaM Minia
                                  24 Dec 2018, 15:13

                                  Hm, like the shiny swingarm for sure but I'll need to see the finished bike before I can decide whether I like that orange. I'm not a fan of KTM 😛

                                  N Offline
                                  N Offline
                                  NINJA
                                  wrote on 24 Dec 2018, 19:25 last edited by NINJA
                                  #156

                                  @Minia Traditionally most MX 125's and indeed Aprilia's in general are black and red, so I wanted to build something a bit different. The original bike is classed as multicoloured, so I wanted to have some main colours and some splashes of other's.

                                  Aprilla MX125 S2 2007-15.jpg

                                  So my bike's colour scheme will be some orange, black, red, graphite grey, lot's of shiny silver and more black. It won't be a KTM clone as some may think, but this is the bike where I got some of my inspiration from;

                                  KTM 450 Sxf-1.jpg

                                  It will be somewhat similar to that beasty, but with my own spin! Plus it will be minus the black rims, as I loave black rims with black tyres!!! :pouting_face: 🤢 :angry_face_with_horns:

                                  SEDUCED BY THE DARK SIDE!!!

                                  1 Reply Last reply
                                  2
                                  • N Offline
                                    N Offline
                                    NINJA
                                    wrote on 25 Dec 2018, 13:18 last edited by NINJA
                                    #157

                                    Santa came early this year;

                                    IMG_2544.JPG

                                    A brand new unit, just with a tatty box. I'd been watching it on ebay for like 2 months and eventually decided to take the plunge. I cashed in my Nectar points so I got a cracking discount and ended up getting it for a decent price. Sadly the clutch arm is too short and I've since discovered that you have to buy a complete slave cylinder, as they do not sell just the arms separately. But hey hoo I can sell this slave cylinder and put those funds towards getting a longer version.

                                    I really liked @Calum DIY hydraulic clutch solution, but as I do not have access to engineering machinery or the skills to make the parts, this was the best way forwards for me. TBC........................................

                                    SEDUCED BY THE DARK SIDE!!!

                                    Glynn123G 1 Reply Last reply 25 Dec 2018, 13:40
                                    0
                                    • N NINJA
                                      25 Dec 2018, 13:18

                                      Santa came early this year;

                                      IMG_2544.JPG

                                      A brand new unit, just with a tatty box. I'd been watching it on ebay for like 2 months and eventually decided to take the plunge. I cashed in my Nectar points so I got a cracking discount and ended up getting it for a decent price. Sadly the clutch arm is too short and I've since discovered that you have to buy a complete slave cylinder, as they do not sell just the arms separately. But hey hoo I can sell this slave cylinder and put those funds towards getting a longer version.

                                      I really liked @Calum DIY hydraulic clutch solution, but as I do not have access to engineering machinery or the skills to make the parts, this was the best way forwards for me. TBC........................................

                                      Glynn123G Offline
                                      Glynn123G Offline
                                      Glynn123
                                      wrote on 25 Dec 2018, 13:40 last edited by
                                      #158

                                      @NINJA damn I'm jealous, been after one of them for ages!

                                      N 1 Reply Last reply 25 Dec 2018, 13:43
                                      1
                                      • Glynn123G Glynn123
                                        25 Dec 2018, 13:40

                                        @NINJA damn I'm jealous, been after one of them for ages!

                                        N Offline
                                        N Offline
                                        NINJA
                                        wrote on 25 Dec 2018, 13:43 last edited by
                                        #159

                                        @Glynn123 New slave cylinders are £110 on their own, so it may not prove to be an astute buy, if I can not sell this slave cylinder. Hopefully I'll find a buyer and not have to shell out a ton more cash??? 😉

                                        SEDUCED BY THE DARK SIDE!!!

                                        Glynn123G 1 Reply Last reply 25 Dec 2018, 13:51
                                        0
                                        • N NINJA
                                          25 Dec 2018, 13:43

                                          @Glynn123 New slave cylinders are £110 on their own, so it may not prove to be an astute buy, if I can not sell this slave cylinder. Hopefully I'll find a buyer and not have to shell out a ton more cash??? 😉

                                          Glynn123G Offline
                                          Glynn123G Offline
                                          Glynn123
                                          wrote on 25 Dec 2018, 13:51 last edited by
                                          #160

                                          @NINJA I could be interested if the shorter slave would work on a DT, let me know if you decide to sell the full unit at some point mate 👍

                                          N 1 Reply Last reply 25 Dec 2018, 14:01
                                          0
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