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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • NINJAN NINJA

    @declan Wear some gloves and eye protection dude, those little wires fly everywhere!!! :pouting_face:

    declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #147

    @NINJA will do bud

    1 Reply Last reply
    1
    • NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by NINJA
      #148

      Humble beginnings!!! :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

      IMG_2619.JPG

      SEDUCED BY THE DARK SIDE!!!

      1 Reply Last reply
      2
      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #149

        Very smart. Let the rebuild commence 😄

        Always Originate, Never Pirate!

        1 Reply Last reply
        0
        • Louis-DT-WRL Offline
          Louis-DT-WRL Offline
          Louis-DT-WR
          wrote on last edited by
          #150

          Nothing beats freshly painted chassis

          1 Reply Last reply
          1
          • pedrobatista10P Offline
            pedrobatista10P Offline
            pedrobatista10
            wrote on last edited by
            #151

            @NINJA love that colour 😄

            1 Reply Last reply
            1
            • NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by NINJA
              #152

              Update;

              I forgot to post these earlier, the oil pump cover was damaged, so I got a cheap replacement off good ole ebay;

              IMG_2438.JPG

              I cleaned and resprayed the exhaust mid-pipe as it was in a sorry state.

              Before;

              IMG_2413.JPG

              After;

              IMG_2749.JPG

              And I finally finished off polishing my swing arm, it took many, many hours of sanding and polishing, as I smoothed out all the rough edges, joins and casting flaws, but I am very happy with how it turned out and the endeavour was well worth it for-sure;

              IMG_2739.JPG

              IMG_2741.JPG

              IMG_2745.JPG

              IMG_2742.JPG

              And I started fitting a load more parts today, I ended up with a rolling chassis, but it was dark by the time I finished up so I'll take some more pics tomorrow. Here's a sneak peek tho, just to wet your appetite;

              IMG_2763.JPG

              SEDUCED BY THE DARK SIDE!!!

              1 Reply Last reply
              0
              • CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #153

                Yes that swingarm looks the business.

                There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                Always Originate, Never Pirate!

                NINJAN 1 Reply Last reply
                0
                • CalumC Calum

                  Yes that swingarm looks the business.

                  There used to be a company in Oxford that would polish parts up for you. Obviously costs money, but would be a well worthwhile investment.

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by NINJA
                  #154

                  @Calum Thanks man - I did look into getting it done professionally, but as I've already gone wayyyyyyyyyyyyyy over my budget. I have to save some pennies and put those towards other parts I've got my eye on. :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                  SEDUCED BY THE DARK SIDE!!!

                  1 Reply Last reply
                  0
                  • MiniaM Offline
                    MiniaM Offline
                    Minia
                    wrote on last edited by
                    #155

                    Hm, like the shiny swingarm for sure but I'll need to see the finished bike before I can decide whether I like that orange. I'm not a fan of KTM 😛

                    Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

                    NINJAN 1 Reply Last reply
                    0
                    • MiniaM Minia

                      Hm, like the shiny swingarm for sure but I'll need to see the finished bike before I can decide whether I like that orange. I'm not a fan of KTM 😛

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by NINJA
                      #156

                      @Minia Traditionally most MX 125's and indeed Aprilia's in general are black and red, so I wanted to build something a bit different. The original bike is classed as multicoloured, so I wanted to have some main colours and some splashes of other's.

                      Aprilla MX125 S2 2007-15.jpg

                      So my bike's colour scheme will be some orange, black, red, graphite grey, lot's of shiny silver and more black. It won't be a KTM clone as some may think, but this is the bike where I got some of my inspiration from;

                      KTM 450 Sxf-1.jpg

                      It will be somewhat similar to that beasty, but with my own spin! Plus it will be minus the black rims, as I loave black rims with black tyres!!! :pouting_face: 🤢 :angry_face_with_horns:

                      SEDUCED BY THE DARK SIDE!!!

                      1 Reply Last reply
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                      • NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by NINJA
                        #157

                        Santa came early this year;

                        IMG_2544.JPG

                        A brand new unit, just with a tatty box. I'd been watching it on ebay for like 2 months and eventually decided to take the plunge. I cashed in my Nectar points so I got a cracking discount and ended up getting it for a decent price. Sadly the clutch arm is too short and I've since discovered that you have to buy a complete slave cylinder, as they do not sell just the arms separately. But hey hoo I can sell this slave cylinder and put those funds towards getting a longer version.

                        I really liked @Calum DIY hydraulic clutch solution, but as I do not have access to engineering machinery or the skills to make the parts, this was the best way forwards for me. TBC........................................

                        SEDUCED BY THE DARK SIDE!!!

                        Glynn123G 1 Reply Last reply
                        0
                        • NINJAN NINJA

                          Santa came early this year;

                          IMG_2544.JPG

                          A brand new unit, just with a tatty box. I'd been watching it on ebay for like 2 months and eventually decided to take the plunge. I cashed in my Nectar points so I got a cracking discount and ended up getting it for a decent price. Sadly the clutch arm is too short and I've since discovered that you have to buy a complete slave cylinder, as they do not sell just the arms separately. But hey hoo I can sell this slave cylinder and put those funds towards getting a longer version.

                          I really liked @Calum DIY hydraulic clutch solution, but as I do not have access to engineering machinery or the skills to make the parts, this was the best way forwards for me. TBC........................................

                          Glynn123G Offline
                          Glynn123G Offline
                          Glynn123
                          wrote on last edited by
                          #158

                          @NINJA damn I'm jealous, been after one of them for ages!

                          NINJAN 1 Reply Last reply
                          1
                          • Glynn123G Glynn123

                            @NINJA damn I'm jealous, been after one of them for ages!

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by
                            #159

                            @Glynn123 New slave cylinders are £110 on their own, so it may not prove to be an astute buy, if I can not sell this slave cylinder. Hopefully I'll find a buyer and not have to shell out a ton more cash??? 😉

                            SEDUCED BY THE DARK SIDE!!!

                            Glynn123G 1 Reply Last reply
                            0
                            • NINJAN NINJA

                              @Glynn123 New slave cylinders are £110 on their own, so it may not prove to be an astute buy, if I can not sell this slave cylinder. Hopefully I'll find a buyer and not have to shell out a ton more cash??? 😉

                              Glynn123G Offline
                              Glynn123G Offline
                              Glynn123
                              wrote on last edited by
                              #160

                              @NINJA I could be interested if the shorter slave would work on a DT, let me know if you decide to sell the full unit at some point mate 👍

                              NINJAN 1 Reply Last reply
                              0
                              • Glynn123G Glynn123

                                @NINJA I could be interested if the shorter slave would work on a DT, let me know if you decide to sell the full unit at some point mate 👍

                                NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by
                                #161

                                @Glynn123 Will do, from memory the clutch arm is 65mm long, so measure the cable length poking out from the end of your DT's clutch cable. If it will work then I'm sure that we could do a deal??? 😉 😉

                                I found this lil nugget on-line, which gives great instructions on how to choose the correct slave cylinder for your bike;

                                http://www.venhill.co.uk/media/downloads/HymecSelection.pdf

                                SEDUCED BY THE DARK SIDE!!!

                                Glynn123G 1 Reply Last reply
                                0
                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #162

                                  Do it, the Hydraulic clutch conversion is lovely.

                                  You could get the Hydraulic setup from the HM 125

                                  alt text

                                  Always Originate, Never Pirate!

                                  NINJAN 1 Reply Last reply
                                  0
                                  • CalumC Calum

                                    Do it, the Hydraulic clutch conversion is lovely.

                                    You could get the Hydraulic setup from the HM 125

                                    alt text

                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #163

                                    @Calum Where do I get that set-up from please dude???

                                    SEDUCED BY THE DARK SIDE!!!

                                    CalumC 1 Reply Last reply
                                    0
                                    • NINJAN NINJA

                                      @Glynn123 Will do, from memory the clutch arm is 65mm long, so measure the cable length poking out from the end of your DT's clutch cable. If it will work then I'm sure that we could do a deal??? 😉 😉

                                      I found this lil nugget on-line, which gives great instructions on how to choose the correct slave cylinder for your bike;

                                      http://www.venhill.co.uk/media/downloads/HymecSelection.pdf

                                      Glynn123G Offline
                                      Glynn123G Offline
                                      Glynn123
                                      wrote on last edited by
                                      #164

                                      @NINJA I'll have a look when I'm next in the shed and let you know mate

                                      1 Reply Last reply
                                      1
                                      • NINJAN NINJA

                                        @Calum Where do I get that set-up from please dude???

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #165

                                        @NINJA Contact Honda Montesa Spares I guess.

                                        Always Originate, Never Pirate!

                                        1 Reply Last reply
                                        0
                                        • NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by NINJA
                                          #166

                                          WOOP WOOP!!! I have found a German supplier who sells just the clutch activation arm/pin separately. So for a bargain 12 euros I can get a longer pin and hopefully I'll just have cut it to length and then swap it out for the current pin, which is too short. So I'm well happy with that solution!!! :grinning_face_with_smiling_eyes:

                                          Furthermore;

                                          Rolling, Rolling, Rolling!!!
                                          No rest for Santa's elves - the rebuild continue's. Ignore the wheels as they are just a temporary set in-order to get a rolling chassis. Still a lot more work to do, but she's coming together rather nicely now!!!
                                          😀😁😉😎😍

                                          IMG_2792.JPG

                                          Fully resprayed engine and new gear shift lever off a kawasaki ZZR.

                                          IMG_2798.JPG

                                          New Brembo front brake/master cylinder, plus the Magura Hydro clutch.

                                          IMG_2805.JPG

                                          IMG_2807.JPG

                                          I stripped down the old tatty kickstand, resprayed it silver and then lacquered it, so that it blends in with that uber shiny swing arm.

                                          IMG_2812.JPG

                                          IMG_2815.JPG

                                          New Protaper Contour bars and new bar risers look mint, plus they add a touch of character to the triple clamps.

                                          IMG_2817.JPG

                                          SEDUCED BY THE DARK SIDE!!!

                                          CalumC 1 Reply Last reply
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