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DT125R FORUM

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  4. After some expert help!

After some expert help!

Scheduled Pinned Locked Moved Engine
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  • ricky0115R Offline
    ricky0115R Offline
    ricky0115
    wrote on last edited by
    #10

    @Calum It will only start from bumping it, I'm going to take it to the garage on thursday so I will update with the issue.

    1 Reply Last reply
    0
    • MightymanM Offline
      MightymanM Offline
      Mightyman
      wrote on last edited by
      #11

      A couple of my bikes used to occasionally make that sound when I was kicking them. I'm sure it only happens on an engine that isn't perfectly set up / running little bit lean or little bit rich? Either way the bikes ran okay.

      TDR 125 - 2001

      declanD 1 Reply Last reply
      0
      • MightymanM Mightyman

        A couple of my bikes used to occasionally make that sound when I was kicking them. I'm sure it only happens on an engine that isn't perfectly set up / running little bit lean or little bit rich? Either way the bikes ran okay.

        declanD Offline
        declanD Offline
        declan
        wrote on last edited by
        #12

        @mightyman I've only known 4 strokes to make that sound

        ricky0115R 1 Reply Last reply
        0
        • A Offline
          A Offline
          andrewj1680
          wrote on last edited by
          #13

          I'd say piston rings at a guess maybe just a cracked ring would cause issues

          ricky0115R 1 Reply Last reply
          0
          • A andrewj1680

            I'd say piston rings at a guess maybe just a cracked ring would cause issues

            ricky0115R Offline
            ricky0115R Offline
            ricky0115
            wrote on last edited by
            #14

            @andrewj1680 thanks

            1 Reply Last reply
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            • declanD declan

              @mightyman I've only known 4 strokes to make that sound

              ricky0115R Offline
              ricky0115R Offline
              ricky0115
              wrote on last edited by
              #15

              @declan I think it's drawing in way too much air, everything is standard air intake wise. How can I find the piston size I know it's been bored out but I'm unsure of the size

              O 1 Reply Last reply
              0
              • ricky0115R ricky0115

                @declan I think it's drawing in way too much air, everything is standard air intake wise. How can I find the piston size I know it's been bored out but I'm unsure of the size

                O Offline
                O Offline
                oldman
                wrote on last edited by
                #16

                @ricky0115 markings on top of the piston should give you the size or measure the bore with calipers, either way it's the head off, not a big deal. Personally think your problem lies elsewhere but expect to be proved wrong, see what the garage says, hopefully something simple. Good luck

                1 Reply Last reply
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                • MightymanM Offline
                  MightymanM Offline
                  Mightyman
                  wrote on last edited by
                  #17

                  Just had a quick Google and first couple of results suggest worn rings / not correctly sized piston, which makes perfect sense because the sound will be the air squeezing through the ring seal when compression is happening.

                  I suppose this means my bikes could have been a bit down on power not having a correctly sized piston 😂

                  TDR 125 - 2001

                  ricky0115R 1 Reply Last reply
                  0
                  • NottsbikerN Offline
                    NottsbikerN Offline
                    Nottsbiker
                    wrote on last edited by
                    #18

                    I've had this before on a high mileage DT125R and due to being poor I left it with dire consequences. Basically the piston tried to make its way out via the exhaust port. I went from a standard bore to 2.00mm oversize in one go which made me cry when I realised.

                    1 Reply Last reply
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                    • ricky0115R Offline
                      ricky0115R Offline
                      ricky0115
                      wrote on last edited by
                      #19

                      Yeah I just tried to ride to work and the engine died doing 60 the back wheel locked up I have never been so scared in my life! I think it's ready for a new top end! Actually anyone selling a wr200 engine?😂

                      Cheers guys

                      1 Reply Last reply
                      0
                      • MightymanM Offline
                        MightymanM Offline
                        Mightyman
                        wrote on last edited by
                        #20

                        Unlucky man, glad your unharmed though!

                        TDR 125 - 2001

                        1 Reply Last reply
                        0
                        • CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #21

                          It's like, the signs were there. It didn't fail for no reason.

                          You see it all the time where people drive their engines to literal death when the bike was telling them it needed investigating.

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          0
                          • MightymanM Mightyman

                            Just had a quick Google and first couple of results suggest worn rings / not correctly sized piston, which makes perfect sense because the sound will be the air squeezing through the ring seal when compression is happening.

                            I suppose this means my bikes could have been a bit down on power not having a correctly sized piston 😂

                            ricky0115R Offline
                            ricky0115R Offline
                            ricky0115
                            wrote on last edited by
                            #22

                            @mightyman dt125r puff of air from top end didn't find any matches for me😂

                            1 Reply Last reply
                            0
                            • ricky0115R Offline
                              ricky0115R Offline
                              ricky0115
                              wrote on last edited by ricky0115
                              #23

                              It's not seized, managed to get it in the garage there's a hole in the piston and some scrapes on the barrel, they advised a full rebuild so I've gone with it. At least it will be done properly and will be under parts warranty!

                              There goes my new fat bars & koso digital instruments till next month 😞

                              CalumC 1 Reply Last reply
                              0
                              • ricky0115R ricky0115

                                It's not seized, managed to get it in the garage there's a hole in the piston and some scrapes on the barrel, they advised a full rebuild so I've gone with it. At least it will be done properly and will be under parts warranty!

                                There goes my new fat bars & koso digital instruments till next month 😞

                                CalumC Offline
                                CalumC Offline
                                Calum
                                wrote on last edited by
                                #24

                                @ricky0115 And I refer you to my initial prognosis of the problem...

                                Who have you taken it to to rebuild it?

                                Always Originate, Never Pirate!

                                ricky0115R 1 Reply Last reply
                                0
                                • CalumC Calum

                                  @ricky0115 And I refer you to my initial prognosis of the problem...

                                  Who have you taken it to to rebuild it?

                                  ricky0115R Offline
                                  ricky0115R Offline
                                  ricky0115
                                  wrote on last edited by
                                  #25

                                  @calum yep you know your stuff for sure, kudos!

                                  It's gone to CMC, Yamaha dealer.

                                  CalumC 1 Reply Last reply
                                  0
                                  • ricky0115R ricky0115

                                    @calum yep you know your stuff for sure, kudos!

                                    It's gone to CMC, Yamaha dealer.

                                    CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #26

                                    @ricky0115 Yeah nice. I only ask because these engines MUST (and I can't stress that enough) be built using either genuine or Athena head gasket.

                                    If they use anything else then it absolutely will blow the head gasket.

                                    But if they're a genuine Yamaha Dealer then they should be using genuine gasket.

                                    What piston are you going for?

                                    A hole being burnt through the piston is a big sign of the bike being incorrectly jetted.

                                    You've effective welded through the piston.

                                    Always Originate, Never Pirate!

                                    1 Reply Last reply
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                                    • ricky0115R Offline
                                      ricky0115R Offline
                                      ricky0115
                                      wrote on last edited by ricky0115
                                      #27

                                      I have gone for the wossner? It's was about £70, it's a genuine Yamaha gasket, so the bore will be standard again I guess?

                                      I have only had the bike about 2 weeks and I'm new to 2 strokes so I wouldn't have been aware of any jetting issues so I'll make sure it's up to scratch when I get it back! I know it has a 240 main jet but that's about it.

                                      Thanks for your help!

                                      CalumC 1 Reply Last reply
                                      0
                                      • ricky0115R ricky0115

                                        I have gone for the wossner? It's was about £70, it's a genuine Yamaha gasket, so the bore will be standard again I guess?

                                        I have only had the bike about 2 weeks and I'm new to 2 strokes so I wouldn't have been aware of any jetting issues so I'll make sure it's up to scratch when I get it back! I know it has a 240 main jet but that's about it.

                                        Thanks for your help!

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #28

                                        @ricky0115 Yeah nice. I read on PJME that Wossner were having their parts made in China, but I have Wossners in mine so it's fine.

                                        Could be the wrong plug bud, too hot.

                                        I would be very inclined to getting a new plug for it as well.

                                        It might not be standard size if you have damaged the bore, it'll require a rebore.

                                        Always Originate, Never Pirate!

                                        1 Reply Last reply
                                        0
                                        • ricky0115R Offline
                                          ricky0115R Offline
                                          ricky0115
                                          wrote on last edited by
                                          #29

                                          Fair enough, it's the plug recommended in the Haynes manual NGK BR9ES, not sure if the gap was wrong maybe? They do an iridium plug also if they're any better?

                                          Any tips on running it in? Is there any way to limit the throttle as my rpm counter doesn't work.

                                          CalumC 1 Reply Last reply
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