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DT125R FORUM

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  4. DT200WR restoration project pic heavy

DT200WR restoration project pic heavy

Scheduled Pinned Locked Moved DTR
272 Posts 17 Posters 70.1k Views 5 Watching
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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #107

    I think I've had this before when only one of the indicators are connected.

    Always Originate, Never Pirate!

    1 Reply Last reply
    1
    • F Offline
      F Offline
      finnerz89
      wrote on last edited by
      #108

      What wattage lamps have you used in the indicators?
      When I changed mine to higher wattage i got the same symptoms you're describing.

      Current bikes:
      DT125X '07
      Street Triple R '11
      Aprilia ETV1000 '02

      Previous:
      DR650RSE '96
      FJ1200 '92

      Louis-DT-WRL 1 Reply Last reply
      1
      • F finnerz89

        What wattage lamps have you used in the indicators?
        When I changed mine to higher wattage i got the same symptoms you're describing.

        Louis-DT-WRL Offline
        Louis-DT-WRL Offline
        Louis-DT-WR
        wrote on last edited by
        #109

        @finnerz89 they're original ones but new

        CalumC 1 Reply Last reply
        0
        • Louis-DT-WRL Louis-DT-WR

          @finnerz89 they're original ones but new

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #110

          @Louis-James Check that the bulbs haven't gone and/or that the loom provides continutity throughout.

          Always Originate, Never Pirate!

          Louis-DT-WRL 1 Reply Last reply
          0
          • CalumC Calum

            @Louis-James Check that the bulbs haven't gone and/or that the loom provides continutity throughout.

            Louis-DT-WRL Offline
            Louis-DT-WRL Offline
            Louis-DT-WR
            wrote on last edited by
            #111

            @Calum cheers call, seems a bit of a coincidence that it's both sides

            CalumC 1 Reply Last reply
            0
            • Louis-DT-WRL Louis-DT-WR

              @Calum cheers call, seems a bit of a coincidence that it's both sides

              CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #112

              @Louis-James Just make sure front right is connected to rear right and front left is connected to rear left.

              Always Originate, Never Pirate!

              1 Reply Last reply
              0
              • F Offline
                F Offline
                finnerz89
                wrote on last edited by
                #113

                If the lamps are standard my money is on the relay. Try disconnecting one and see if you get a flash then.
                Is the switchgear new?

                Current bikes:
                DT125X '07
                Street Triple R '11
                Aprilia ETV1000 '02

                Previous:
                DR650RSE '96
                FJ1200 '92

                Louis-DT-WRL 1 Reply Last reply
                0
                • F finnerz89

                  If the lamps are standard my money is on the relay. Try disconnecting one and see if you get a flash then.
                  Is the switchgear new?

                  Louis-DT-WRL Offline
                  Louis-DT-WRL Offline
                  Louis-DT-WR
                  wrote on last edited by
                  #114

                  @finnerz89 does a single flash then stats on.. always the small things take the time haha.

                  F 1 Reply Last reply
                  0
                  • Louis-DT-WRL Louis-DT-WR

                    @finnerz89 does a single flash then stats on.. always the small things take the time haha.

                    F Offline
                    F Offline
                    finnerz89
                    wrote on last edited by
                    #115

                    @Louis-James another thought, is the light in the clocks led? Try disconnecting that if it is

                    Current bikes:
                    DT125X '07
                    Street Triple R '11
                    Aprilia ETV1000 '02

                    Previous:
                    DR650RSE '96
                    FJ1200 '92

                    Louis-DT-WRL 1 Reply Last reply
                    -1
                    • CalumC Offline
                      CalumC Offline
                      Calum
                      wrote on last edited by
                      #116

                      Yeah, could be your chinese clocks causing problems.

                      Always Originate, Never Pirate!

                      1 Reply Last reply
                      0
                      • F finnerz89

                        @Louis-James another thought, is the light in the clocks led? Try disconnecting that if it is

                        Louis-DT-WRL Offline
                        Louis-DT-WRL Offline
                        Louis-DT-WR
                        wrote on last edited by
                        #117

                        @finnerz89 no because I'm only using the new clocks shell. All wires and bulbs I swapped over

                        F 1 Reply Last reply
                        0
                        • Louis-DT-WRL Louis-DT-WR

                          @finnerz89 no because I'm only using the new clocks shell. All wires and bulbs I swapped over

                          F Offline
                          F Offline
                          finnerz89
                          wrote on last edited by
                          #118

                          @Louis-James hmmmm 🤔

                          Current bikes:
                          DT125X '07
                          Street Triple R '11
                          Aprilia ETV1000 '02

                          Previous:
                          DR650RSE '96
                          FJ1200 '92

                          1 Reply Last reply
                          0
                          • Louis-DT-WRL Offline
                            Louis-DT-WRL Offline
                            Louis-DT-WR
                            wrote on last edited by
                            #119

                            https://youtu.be/La0VeAoF2fU

                            1 Reply Last reply
                            1
                            • F Offline
                              F Offline
                              finnerz89
                              wrote on last edited by
                              #120

                              Looking good 👍

                              Current bikes:
                              DT125X '07
                              Street Triple R '11
                              Aprilia ETV1000 '02

                              Previous:
                              DR650RSE '96
                              FJ1200 '92

                              Louis-DT-WRL 1 Reply Last reply
                              0
                              • F finnerz89

                                Looking good 👍

                                Louis-DT-WRL Offline
                                Louis-DT-WRL Offline
                                Louis-DT-WR
                                wrote on last edited by
                                #121

                                @finnerz89 thanks 🙂 I'll get some more videos outside on a nice day

                                1 Reply Last reply
                                0
                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #122

                                  Yeah that looks mega!

                                  Always Originate, Never Pirate!

                                  Louis-DT-WRL 1 Reply Last reply
                                  1
                                  • CalumC Calum

                                    Yeah that looks mega!

                                    Louis-DT-WRL Offline
                                    Louis-DT-WRL Offline
                                    Louis-DT-WR
                                    wrote on last edited by
                                    #123

                                    @Calum cheers mate.

                                    Just finishing the final parts.

                                    Going to inspect the oil pump drive gear to ensure its all ok as the guy before disconnected it.

                                    The pump leaks from the oil seal. I've stripped, cleaned and ordered a new seal.

                                    Always the last little things like the brake lights sensitivity etc to finish

                                    alt text

                                    alt text

                                    1 Reply Last reply
                                    1
                                    • Louis-DT-WRL Offline
                                      Louis-DT-WRL Offline
                                      Louis-DT-WR
                                      wrote on last edited by
                                      #124

                                      Need a bit of advice.
                                      I'm not used to this clutch set up.

                                      I only removed the clutch cover to fit a new oil pump gear.

                                      But when I put it back on the Kickstarter wouldn't crank.
                                      After playing around I got that back into action.

                                      However there is no tension in the clutch lever.
                                      I'm not sure it the clutch arm needs a full 360deg rotation.
                                      I'm not very familiar with this setup.
                                      The clutch operated fine before and was a new one when I bought the bike.

                                      Part 11 in this diagram just wobbles around.. but I'm not sure if it's correct.

                                      https://www.fowlersparts.co.uk/parts/4098902/wr200r-4bf1-1992-999-a/clutch

                                      NINJAN 1 Reply Last reply
                                      0
                                      • Louis-DT-WRL Louis-DT-WR

                                        Need a bit of advice.
                                        I'm not used to this clutch set up.

                                        I only removed the clutch cover to fit a new oil pump gear.

                                        But when I put it back on the Kickstarter wouldn't crank.
                                        After playing around I got that back into action.

                                        However there is no tension in the clutch lever.
                                        I'm not sure it the clutch arm needs a full 360deg rotation.
                                        I'm not very familiar with this setup.
                                        The clutch operated fine before and was a new one when I bought the bike.

                                        Part 11 in this diagram just wobbles around.. but I'm not sure if it's correct.

                                        https://www.fowlersparts.co.uk/parts/4098902/wr200r-4bf1-1992-999-a/clutch

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #125

                                        @Louis-James Did you not take any pics before you dismantled it???

                                        SEDUCED BY THE DARK SIDE!!!

                                        Louis-DT-WRL 1 Reply Last reply
                                        0
                                        • NINJAN NINJA

                                          @Louis-James Did you not take any pics before you dismantled it???

                                          Louis-DT-WRL Offline
                                          Louis-DT-WRL Offline
                                          Louis-DT-WR
                                          wrote on last edited by
                                          #126

                                          @NINJA I didn't dismantle anything.
                                          All I did was removed the casing and replaced the oil pump gear.
                                          I didn't touch the clutch.
                                          alt text

                                          alt text

                                          NINJAN 1 Reply Last reply
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