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DT125R FORUM

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  4. The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

The Helios Project (Aprilia RS 125 Rotax 122 Biaggi Race Replica)

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  • CalumC Offline
    CalumC Offline
    Calum
    wrote on last edited by
    #221

    Cheers lads, yeah it's not far off now. Just want a few bits painted and I'll continue fitting the bits that arrived last night today.

    @stinkwheeler Yeah it's Gilardoni 140 kit. It's basically a revised Gilardoni 122 barrel, with a matched VHM head. PJME rework the head to suit the barrel.

    Always Originate, Never Pirate!

    stinkwheelerS 1 Reply Last reply
    0
    • CalumC Calum

      Cheers lads, yeah it's not far off now. Just want a few bits painted and I'll continue fitting the bits that arrived last night today.

      @stinkwheeler Yeah it's Gilardoni 140 kit. It's basically a revised Gilardoni 122 barrel, with a matched VHM head. PJME rework the head to suit the barrel.

      stinkwheelerS Offline
      stinkwheelerS Offline
      stinkwheeler
      wrote on last edited by
      #222

      @calum fair play that will be awsume the 140 is supposed to still rev like a 125 will be good to see it all finished i do like the colour scheme too

      The hills are alive with the sound of ... braaaap baaaaap 😁

      1 Reply Last reply
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      • CalumC Calum

        So it's the start of the month again....I guess I better throw all my money away and live on baked beans for the rest of the month....

        alt text

        Some very bland, boring OEM spares. All genuine.

        A gorgeous TYGA Pipe Stainless Steel with Carbon end can. These guys made all my carbon fibre parts plus my rearsets. So I very much rate them!

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        And because you were all complaining about my anemic bike, I've wheeled her outside for some photos.

        And before anyone complains, yes, the photos have been touched up a little to make them look a little better. My camera is so poo it just doesn't do the bike any justice. So contrast and brightness have been notched and the saturation up'd slightly. But for comparison, here is a photo of the bike without any filters on.

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        The rest of the photos have been touched up to remove the block of wood and any imperfections.

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        My camera then overheated and died lol. Luckily it came back to life so I could retrieve the images. Not going to lie, even just the push from the garage to the garden had me sweating like crazy #SoUnfit!

        Some more bits have literally just arrived, but I will probably get to them tomorrow.

        Started work on the Hydraulic clutch as well now. Got the photos of that on my W810i Sony Walkman phone...you can tell where all my money has gone. I don't know how well the photos will come out on that. Hopefully be decent enough for people to follow. It's coming together nicely. Finished off the machining to the adapter plate last night. Just need to modify the clutch cover to take the slave cylinder. @NINJA watch this space for how to do it. I will put up a tutorial. The way the other guy done it wouldn't have lasted.

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by
        #223

        @calum I hope that you slapped some factor 50 on that gorgeous gal, before taking her out for a stroll??? :sun: :sun: :sun:

        SEDUCED BY THE DARK SIDE!!!

        1 Reply Last reply
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        • CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by Calum
          #224

          Zeeltronic Ignition System arrived Friday evening.

          alt text

          I had the tail light fitted upside down DOH!

          But now all the wiring to the rear end is done. I think that's the bike pretty much down. Rear is all bolted in place. Just awaiting powervalve housing to come into stock and then a new clutch. So close now.

          alt text

          Always Originate, Never Pirate!

          NINJAN 1 Reply Last reply
          2
          • CalumC Calum

            Zeeltronic Ignition System arrived Friday evening.

            alt text

            I had the tail light fitted upside down DOH!

            But now all the wiring to the rear end is done. I think that's the bike pretty much down. Rear is all bolted in place. Just awaiting powervalve housing to come into stock and then a new clutch. So close now.

            alt text

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by
            #225

            @calum I'm really looking forwards to the YT BRAP BRAP BRAPPPPPPPPPPPPPP vid!!! 🙂

            SEDUCED BY THE DARK SIDE!!!

            1 Reply Last reply
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            • O Offline
              O Offline
              oldman
              wrote on last edited by
              #226

              I will take some hi res pictures for you Calum, just pop it in my garage and I will get round to it!
              Looks terrific btw, fantastic job done

              1 Reply Last reply
              1
              • S Offline
                S Offline
                scrimsmustang
                wrote on last edited by
                #227

                Alitalia Biaggi rep, mint

                1 Reply Last reply
                0
                • CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #228

                  alt text

                  Always Originate, Never Pirate!

                  Irongamer727I 1 Reply Last reply
                  3
                  • CalumC Calum

                    alt text

                    Irongamer727I Offline
                    Irongamer727I Offline
                    Irongamer727
                    wrote on last edited by
                    #229

                    @Calum 🤩

                    1 Reply Last reply
                    0
                    • B Offline
                      B Offline
                      BraDT
                      wrote on last edited by
                      #230

                      Well done @Calum that is art 👍🏻💕

                      1 Reply Last reply
                      0
                      • MightymanM Offline
                        MightymanM Offline
                        Mightyman
                        wrote on last edited by
                        #231

                        Epic job! That's another one to add to your (now) collection.. What's next? 😉

                        TDR 125 - 2001

                        1 Reply Last reply
                        0
                        • MiniaM Offline
                          MiniaM Offline
                          Minia
                          wrote on last edited by
                          #232

                          I'm not normally one for sports bikes but bloody hell that looks good!

                          Yamaha DT125R Blue 2002, XT 125 1982, Yamaha WR250Z 1992, BMW GS650F 1994, Benelli BN302 2015

                          NINJAN 1 Reply Last reply
                          1
                          • MiniaM Minia

                            I'm not normally one for sports bikes but bloody hell that looks good!

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by
                            #233

                            @Minia Ditto 😉

                            SEDUCED BY THE DARK SIDE!!!

                            1 Reply Last reply
                            0
                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #234

                              Ordered the last few components for this this morning. Clutch braided line from Hel, Lithium battery and brand new OEM clutch plates and friction plates. Plus a few bits of bling for the clutch cover.

                              Hydraulic Clutch Conversion finished.

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                              Always Originate, Never Pirate!

                              NINJAN 1 Reply Last reply
                              2
                              • CalumC Calum

                                Ordered the last few components for this this morning. Clutch braided line from Hel, Lithium battery and brand new OEM clutch plates and friction plates. Plus a few bits of bling for the clutch cover.

                                Hydraulic Clutch Conversion finished.

                                alt text

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                                alt text

                                NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by
                                #235

                                @Calum Looks top notch dude, almost OEM!!! :grinning_face_with_smiling_eyes:

                                SEDUCED BY THE DARK SIDE!!!

                                CalumC 1 Reply Last reply
                                0
                                • NINJAN NINJA

                                  @Calum Looks top notch dude, almost OEM!!! :grinning_face_with_smiling_eyes:

                                  CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #236

                                  @NINJA Cheers bud, there won't be any bolts that will protrude through the adapter plate. I've got some titanium bolts ordered for it. The other thing that will protrude will be the pushrod, and that will stop the clutch from smashing into the cover.

                                  Always Originate, Never Pirate!

                                  1 Reply Last reply
                                  0
                                  • CalumC Offline
                                    CalumC Offline
                                    Calum
                                    wrote on last edited by
                                    #237

                                    It's done, lock this thread down The Helios Project is finished.

                                    I took a small video to show anyone who is interested of the Hydraulic Clutch in action.

                                    Not sure, but @NINJA Wanted to see the clutch perch for the Hydraulic system.

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                                    That's it bolted to the engine.

                                    Back on the green for a few more snaps in all its armor!

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                                    Always Originate, Never Pirate!

                                    NINJAN 1 Reply Last reply
                                    2
                                    • CalumC Calum

                                      It's done, lock this thread down The Helios Project is finished.

                                      I took a small video to show anyone who is interested of the Hydraulic Clutch in action.

                                      Not sure, but @NINJA Wanted to see the clutch perch for the Hydraulic system.

                                      alt text

                                      alt text

                                      That's it bolted to the engine.

                                      Back on the green for a few more snaps in all its armor!

                                      alt text

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                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by NINJA
                                      #238

                                      @Calum Amazing job dude, looks all set for the track now???

                                      And I had to put me shades on to watch that vid and view all these pics, just wayyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy to many shiny parts!!!
                                      :grinning_face: :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_open_mouth_closed_eyes: :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

                                      SEDUCED BY THE DARK SIDE!!!

                                      CalumC 1 Reply Last reply
                                      0
                                      • NINJAN NINJA

                                        @Calum Amazing job dude, looks all set for the track now???

                                        And I had to put me shades on to watch that vid and view all these pics, just wayyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyy to many shiny parts!!!
                                        :grinning_face: :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_open_mouth_closed_eyes: :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

                                        CalumC Offline
                                        CalumC Offline
                                        Calum
                                        wrote on last edited by
                                        #239

                                        @NINJA Yeah, sun was definitely out in force today. No doubt winter is coming though. Doubt this bike will see the road this year.

                                        Always Originate, Never Pirate!

                                        NINJAN 1 Reply Last reply
                                        0
                                        • CalumC Calum

                                          @NINJA Yeah, sun was definitely out in force today. No doubt winter is coming though. Doubt this bike will see the road this year.

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by
                                          #240

                                          @Calum Well that's a damn shame, are you not chomping_at_the_bit to take her out for a spin then???

                                          SEDUCED BY THE DARK SIDE!!!

                                          CalumC 1 Reply Last reply
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