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DT125R FORUM

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  4. DT200WR restoration project pic heavy

DT200WR restoration project pic heavy

Scheduled Pinned Locked Moved DTR
272 Posts 17 Posters 71.2k Views 5 Watching
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  • F finnerz89

    What wattage lamps have you used in the indicators?
    When I changed mine to higher wattage i got the same symptoms you're describing.

    Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #109

    @finnerz89 they're original ones but new

    CalumC 1 Reply Last reply
    0
    • Louis-DT-WRL Louis-DT-WR

      @finnerz89 they're original ones but new

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #110

      @Louis-James Check that the bulbs haven't gone and/or that the loom provides continutity throughout.

      Always Originate, Never Pirate!

      Louis-DT-WRL 1 Reply Last reply
      0
      • CalumC Calum

        @Louis-James Check that the bulbs haven't gone and/or that the loom provides continutity throughout.

        Louis-DT-WRL Offline
        Louis-DT-WRL Offline
        Louis-DT-WR
        wrote on last edited by
        #111

        @Calum cheers call, seems a bit of a coincidence that it's both sides

        CalumC 1 Reply Last reply
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        • Louis-DT-WRL Louis-DT-WR

          @Calum cheers call, seems a bit of a coincidence that it's both sides

          CalumC Offline
          CalumC Offline
          Calum
          wrote on last edited by
          #112

          @Louis-James Just make sure front right is connected to rear right and front left is connected to rear left.

          Always Originate, Never Pirate!

          1 Reply Last reply
          0
          • F Offline
            F Offline
            finnerz89
            wrote on last edited by
            #113

            If the lamps are standard my money is on the relay. Try disconnecting one and see if you get a flash then.
            Is the switchgear new?

            Current bikes:
            DT125X '07
            Street Triple R '11
            Aprilia ETV1000 '02

            Previous:
            DR650RSE '96
            FJ1200 '92

            Louis-DT-WRL 1 Reply Last reply
            0
            • F finnerz89

              If the lamps are standard my money is on the relay. Try disconnecting one and see if you get a flash then.
              Is the switchgear new?

              Louis-DT-WRL Offline
              Louis-DT-WRL Offline
              Louis-DT-WR
              wrote on last edited by
              #114

              @finnerz89 does a single flash then stats on.. always the small things take the time haha.

              F 1 Reply Last reply
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              • Louis-DT-WRL Louis-DT-WR

                @finnerz89 does a single flash then stats on.. always the small things take the time haha.

                F Offline
                F Offline
                finnerz89
                wrote on last edited by
                #115

                @Louis-James another thought, is the light in the clocks led? Try disconnecting that if it is

                Current bikes:
                DT125X '07
                Street Triple R '11
                Aprilia ETV1000 '02

                Previous:
                DR650RSE '96
                FJ1200 '92

                Louis-DT-WRL 1 Reply Last reply
                -1
                • CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #116

                  Yeah, could be your chinese clocks causing problems.

                  Always Originate, Never Pirate!

                  1 Reply Last reply
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                  • F finnerz89

                    @Louis-James another thought, is the light in the clocks led? Try disconnecting that if it is

                    Louis-DT-WRL Offline
                    Louis-DT-WRL Offline
                    Louis-DT-WR
                    wrote on last edited by
                    #117

                    @finnerz89 no because I'm only using the new clocks shell. All wires and bulbs I swapped over

                    F 1 Reply Last reply
                    0
                    • Louis-DT-WRL Louis-DT-WR

                      @finnerz89 no because I'm only using the new clocks shell. All wires and bulbs I swapped over

                      F Offline
                      F Offline
                      finnerz89
                      wrote on last edited by
                      #118

                      @Louis-James hmmmm 🤔

                      Current bikes:
                      DT125X '07
                      Street Triple R '11
                      Aprilia ETV1000 '02

                      Previous:
                      DR650RSE '96
                      FJ1200 '92

                      1 Reply Last reply
                      0
                      • Louis-DT-WRL Offline
                        Louis-DT-WRL Offline
                        Louis-DT-WR
                        wrote on last edited by
                        #119

                        https://youtu.be/La0VeAoF2fU

                        1 Reply Last reply
                        1
                        • F Offline
                          F Offline
                          finnerz89
                          wrote on last edited by
                          #120

                          Looking good 👍

                          Current bikes:
                          DT125X '07
                          Street Triple R '11
                          Aprilia ETV1000 '02

                          Previous:
                          DR650RSE '96
                          FJ1200 '92

                          Louis-DT-WRL 1 Reply Last reply
                          0
                          • F finnerz89

                            Looking good 👍

                            Louis-DT-WRL Offline
                            Louis-DT-WRL Offline
                            Louis-DT-WR
                            wrote on last edited by
                            #121

                            @finnerz89 thanks 🙂 I'll get some more videos outside on a nice day

                            1 Reply Last reply
                            0
                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #122

                              Yeah that looks mega!

                              Always Originate, Never Pirate!

                              Louis-DT-WRL 1 Reply Last reply
                              1
                              • CalumC Calum

                                Yeah that looks mega!

                                Louis-DT-WRL Offline
                                Louis-DT-WRL Offline
                                Louis-DT-WR
                                wrote on last edited by
                                #123

                                @Calum cheers mate.

                                Just finishing the final parts.

                                Going to inspect the oil pump drive gear to ensure its all ok as the guy before disconnected it.

                                The pump leaks from the oil seal. I've stripped, cleaned and ordered a new seal.

                                Always the last little things like the brake lights sensitivity etc to finish

                                alt text

                                alt text

                                1 Reply Last reply
                                1
                                • Louis-DT-WRL Offline
                                  Louis-DT-WRL Offline
                                  Louis-DT-WR
                                  wrote on last edited by
                                  #124

                                  Need a bit of advice.
                                  I'm not used to this clutch set up.

                                  I only removed the clutch cover to fit a new oil pump gear.

                                  But when I put it back on the Kickstarter wouldn't crank.
                                  After playing around I got that back into action.

                                  However there is no tension in the clutch lever.
                                  I'm not sure it the clutch arm needs a full 360deg rotation.
                                  I'm not very familiar with this setup.
                                  The clutch operated fine before and was a new one when I bought the bike.

                                  Part 11 in this diagram just wobbles around.. but I'm not sure if it's correct.

                                  https://www.fowlersparts.co.uk/parts/4098902/wr200r-4bf1-1992-999-a/clutch

                                  NINJAN 1 Reply Last reply
                                  0
                                  • Louis-DT-WRL Louis-DT-WR

                                    Need a bit of advice.
                                    I'm not used to this clutch set up.

                                    I only removed the clutch cover to fit a new oil pump gear.

                                    But when I put it back on the Kickstarter wouldn't crank.
                                    After playing around I got that back into action.

                                    However there is no tension in the clutch lever.
                                    I'm not sure it the clutch arm needs a full 360deg rotation.
                                    I'm not very familiar with this setup.
                                    The clutch operated fine before and was a new one when I bought the bike.

                                    Part 11 in this diagram just wobbles around.. but I'm not sure if it's correct.

                                    https://www.fowlersparts.co.uk/parts/4098902/wr200r-4bf1-1992-999-a/clutch

                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #125

                                    @Louis-James Did you not take any pics before you dismantled it???

                                    SEDUCED BY THE DARK SIDE!!!

                                    Louis-DT-WRL 1 Reply Last reply
                                    0
                                    • NINJAN NINJA

                                      @Louis-James Did you not take any pics before you dismantled it???

                                      Louis-DT-WRL Offline
                                      Louis-DT-WRL Offline
                                      Louis-DT-WR
                                      wrote on last edited by
                                      #126

                                      @NINJA I didn't dismantle anything.
                                      All I did was removed the casing and replaced the oil pump gear.
                                      I didn't touch the clutch.
                                      alt text

                                      alt text

                                      NINJAN 1 Reply Last reply
                                      0
                                      • Louis-DT-WRL Louis-DT-WR

                                        @NINJA I didn't dismantle anything.
                                        All I did was removed the casing and replaced the oil pump gear.
                                        I didn't touch the clutch.
                                        alt text

                                        alt text

                                        NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by NINJA
                                        #127

                                        @Louis-James Well that's weird, maybe you have just discovered a fault before it ruined all your hard work???

                                        SEDUCED BY THE DARK SIDE!!!

                                        Louis-DT-WRL 1 Reply Last reply
                                        0
                                        • NINJAN NINJA

                                          @Louis-James Well that's weird, maybe you have just discovered a fault before it ruined all your hard work???

                                          Louis-DT-WRL Offline
                                          Louis-DT-WRL Offline
                                          Louis-DT-WR
                                          wrote on last edited by
                                          #128

                                          @NINJA I think I need to remove the clutch arm and rotate it. See what I find tomorrow haha
                                          Wish I did it when the engine was out.
                                          The water pipe it the biggest pain to fit.

                                          1 Reply Last reply
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