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DT125R FORUM

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  4. Recommendations on exhaust joining?

Recommendations on exhaust joining?

Scheduled Pinned Locked Moved Exhaust
14 Posts 8 Posters 5.0k Views 2 Watching
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  • J Offline
    J Offline
    Jens Eskildsen
    wrote on last edited by
    #4

    I used a piece of coolant hose and 2 hose clambs on my dt175 years ago. It held up just fine. I guess you could also use some of that exhaust"cement" that expands and turn solid when exposed to heat (or left to dry) in combination with the coolant hose.

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    • MightymanM Offline
      MightymanM Offline
      Mightyman
      wrote on last edited by
      #5

      Seems like different rubber hose with exhaust clamps would be the easiest method then. Issue is I can't find rubber hose that thick. 12mm on eBay won't quite cut it..

      TDR 125 - 2001

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      • F Offline
        F Offline
        finnerz89
        wrote on last edited by finnerz89
        #6

        I've got a stock Yamaha joint at home, of you want it you can have it for postage. I'm away till next weekend but I can send it when I'm home

        Current bikes:
        DT125X '07
        Street Triple R '11
        Aprilia ETV1000 '02

        Previous:
        DR650RSE '96
        FJ1200 '92

        MightymanM 1 Reply Last reply
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        • C Offline
          C Offline
          castrolsniffer
          wrote on last edited by
          #7

          +1 on the braided hose plus jubilee clips
          I go to the breakers and cut a big piece of any old car rad hoses and it will do about 5 bikes.
          Works every time 👍

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          • F finnerz89

            I've got a stock Yamaha joint at home, of you want it you can have it for postage. I'm away till next weekend but I can send it when I'm home

            MightymanM Offline
            MightymanM Offline
            Mightyman
            wrote on last edited by
            #8

            @finnerz89 thanks. I'll keep you in mind, but will try one of the methods mentioned here first 👍

            TDR 125 - 2001

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            • DartyD Offline
              DartyD Offline
              Darty
              wrote on last edited by
              #9

              http://www.ebay.co.uk/itm/222426936515 I got creative with this, it's very rigid.

              Silicone joiners, high temperature is rated at up too 230 degress.

              I have yet to melt anything.

              Keep it real

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              • MightymanM Offline
                MightymanM Offline
                Mightyman
                wrote on last edited by
                #10

                Finally got a roll of this stuff through and it's worked a treat.

                0_1499607977432__20170709_144556.JPG

                http://www.ebay.co.uk/itm/152444500194

                Haven't been for a full run yet but just revving the bike up it's nice and quiet again and has sealed the exhaust join very well.

                0_1499607631642_DSC_0063.JPG

                0_1499607666585_DSC_0068.JPG

                TDR 125 - 2001

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                • declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #11

                  Just one clip?

                  MightymanM 1 Reply Last reply
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                  • declanD declan

                    Just one clip?

                    MightymanM Offline
                    MightymanM Offline
                    Mightyman
                    wrote on last edited by
                    #12

                    @declan yeah the ones I ordered were too thin so just one for now.

                    TDR 125 - 2001

                    declanD 1 Reply Last reply
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                    • MightymanM Mightyman

                      @declan yeah the ones I ordered were too thin so just one for now.

                      declanD Offline
                      declanD Offline
                      declan
                      wrote on last edited by
                      #13

                      @Mightyman ahhh I see

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                      • britshgigoloB Offline
                        britshgigoloB Offline
                        britshgigolo
                        wrote on last edited by
                        #14

                        i had the same problem so used a 22mm straight copper pipe fitting then silicon hose and has not leaked since hope this helps

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