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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • NINJAN NINJA

    @Calum The polishing is tedious and does take a lot of time, but looks amazing when it's done. I'm some way yet off finishing her, money will slow me down as I have a few expensive bit's to buy like a new exhaust front pipe, ali rads, graphics kit and the wheels need refurbing too. There probably the most expensive parts I still require, plus some silly bits n' bobs on top of those. Oh and a new rear mudguard which are like gold-dust in black, the only one I've found thus far is in Finland and the dude wants 105 euros for it, which may be a bullet I have to bite unless I can find another one?

    So hopefully I am probably looking at April time before she is finished, just in time for spring and summer blasting!!!
    :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

    declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #185

    @NINJA that brake pedal looks killer

    NINJAN 1 Reply Last reply
    1
    • declanD declan

      @NINJA that brake pedal looks killer

      NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by
      #186

      @declan Thanks bud, I'll post a pic of it fitted. :grinning_face_with_smiling_eyes:

      SEDUCED BY THE DARK SIDE!!!

      NINJAN 1 Reply Last reply
      0
      • NINJAN NINJA

        @declan Thanks bud, I'll post a pic of it fitted. :grinning_face_with_smiling_eyes:

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by NINJA
        #187

        BLING BLING!!! πŸπŸ’¨
        πŸ˜€πŸ˜πŸ˜ŽπŸ˜Ž

        IMG_2944.JPG

        SEDUCED BY THE DARK SIDE!!!

        declanD 1 Reply Last reply
        3
        • NINJAN NINJA

          BLING BLING!!! πŸπŸ’¨
          πŸ˜€πŸ˜πŸ˜ŽπŸ˜Ž

          IMG_2944.JPG

          declanD Offline
          declanD Offline
          declan
          wrote on last edited by
          #188

          @NINJA she’s gorgeous 🀩

          NINJAN 1 Reply Last reply
          1
          • declanD declan

            @NINJA she’s gorgeous 🀩

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by
            #189

            @declan https://www.youtube.com/watch?v=yDSt9hRniRg

            :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_closed_eyes: :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue: :grinning_face_with_smiling_eyes: :smiling_face_with_heart-eyes: :smiling_face_with_heart-eyes: :smiling_face_with_heart-eyes:

            SEDUCED BY THE DARK SIDE!!!

            declanD 1 Reply Last reply
            0
            • NINJAN NINJA

              @declan https://www.youtube.com/watch?v=yDSt9hRniRg

              :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_closed_eyes: :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue: :grinning_face_with_smiling_eyes: :smiling_face_with_heart-eyes: :smiling_face_with_heart-eyes: :smiling_face_with_heart-eyes:

              declanD Offline
              declanD Offline
              declan
              wrote on last edited by
              #190

              @NINJA should make it so when you turn your key it plays that song lol

              NINJAN 1 Reply Last reply
              1
              • declanD declan

                @NINJA should make it so when you turn your key it plays that song lol

                NINJAN Offline
                NINJAN Offline
                NINJA
                wrote on last edited by
                #191

                @declan Now that would be sooooooooooooooooooooooooooo cool!!! :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

                SEDUCED BY THE DARK SIDE!!!

                declanD 1 Reply Last reply
                0
                • NINJAN NINJA

                  @declan Now that would be sooooooooooooooooooooooooooo cool!!! :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #192

                  @NINJA innovation nation baby!

                  1 Reply Last reply
                  0
                  • DartyD Offline
                    DartyD Offline
                    Darty
                    wrote on last edited by Darty
                    #193

                    That polished brake lever should see anywhere from 3-5bhp gained, from experience.

                    Keep it real

                    NINJAN 1 Reply Last reply
                    1
                    • DartyD Darty

                      That polished brake lever should see anywhere from 3-5bhp gained, from experience.

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by
                      #194

                      @Darty Only 3-5 extra horses - DAMN I was hoping for at least 10!!! :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :winking_face: :face_with_stuck-out_tongue_winking_eye:

                      SEDUCED BY THE DARK SIDE!!!

                      1 Reply Last reply
                      0
                      • NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by NINJA
                        #195

                        Decisions, decisions;

                        IMG_3001.JPG

                        Which handguards do you guys reckon look the best???

                        SEDUCED BY THE DARK SIDE!!!

                        declanD pedrobatista10P 2 Replies Last reply
                        0
                        • CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #196

                          Acerbis definitely. They suit it down to the tea.

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          1
                          • stinkwheelerS Offline
                            stinkwheelerS Offline
                            stinkwheeler
                            wrote on last edited by stinkwheeler
                            #197

                            Yea id say the acerbis ones πŸ‘

                            The hills are alive with the sound of ... braaaap baaaaap 😁

                            1 Reply Last reply
                            1
                            • P Offline
                              P Offline
                              Pablo13
                              wrote on last edited by
                              #198

                              Agreed :smiling_face_with_sunglasses:

                              1 Reply Last reply
                              1
                              • NINJAN NINJA

                                Decisions, decisions;

                                IMG_3001.JPG

                                Which handguards do you guys reckon look the best???

                                declanD Offline
                                declanD Offline
                                declan
                                wrote on last edited by
                                #199

                                @NINJA acerbis

                                1 Reply Last reply
                                1
                                • NINJAN NINJA

                                  Decisions, decisions;

                                  IMG_3001.JPG

                                  Which handguards do you guys reckon look the best???

                                  pedrobatista10P Offline
                                  pedrobatista10P Offline
                                  pedrobatista10
                                  wrote on last edited by
                                  #200

                                  @NINJA acerbis look very good!

                                  1 Reply Last reply
                                  1
                                  • NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by NINJA
                                    #201

                                    Did someone say SuperMoto??? πŸπŸ’¨

                                    IMG_3031.JPG

                                    IMG_3037.JPG

                                    I think that the handguards look Uber Cool and tie in really well with the bike's colour scheme. But the only downside is they provide less room than the Barkbusters, which means I will have to get some shorter levers for my brake and clutch. So I'll have to save up for those ASV lever's I've been drooling over already!!!
                                    :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_heart-eyes: :face_savouring_delicious_food: :face_savouring_delicious_food: :face_savouring_delicious_food:

                                    IMG_3023.JPG

                                    IMG_3025.JPG

                                    IMG_3026.JPG

                                    SEDUCED BY THE DARK SIDE!!!

                                    1 Reply Last reply
                                    1
                                    • CalumC Offline
                                      CalumC Offline
                                      Calum
                                      wrote on last edited by
                                      #202

                                      That is looking super tidy!

                                      Always Originate, Never Pirate!

                                      1 Reply Last reply
                                      0
                                      • NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by NINJA
                                        #203

                                        Hy Mec - How you doinggg???

                                        IMG_3090.JPG

                                        IMG_3092.JPG

                                        IMG_3087.JPG

                                        She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                        I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                                        IMG_3067.JPG

                                        I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                                        IMG_3063.JPG

                                        IMG_3068.JPG

                                        IMG_3097.JPG

                                        After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                                        SEDUCED BY THE DARK SIDE!!!

                                        NINJAN 1 Reply Last reply
                                        0
                                        • NINJAN NINJA

                                          Hy Mec - How you doinggg???

                                          IMG_3090.JPG

                                          IMG_3092.JPG

                                          IMG_3087.JPG

                                          She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                          I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                                          IMG_3067.JPG

                                          I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                                          IMG_3063.JPG

                                          IMG_3068.JPG

                                          IMG_3097.JPG

                                          After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by NINJA
                                          #204

                                          The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                                          IMG_3100.JPG

                                          It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                                          IMG_3110.JPG

                                          IMG_3105.JPG

                                          IMG_3107.JPG

                                          She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                                          :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                          IMG_2260.JPG

                                          SEDUCED BY THE DARK SIDE!!!

                                          Louis-DT-WRL 1 Reply Last reply
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