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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • NINJAN NINJA

    @declan https://www.youtube.com/watch?v=yDSt9hRniRg

    :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_closed_eyes: :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue: :grinning_face_with_smiling_eyes: :smiling_face_with_heart-eyes: :smiling_face_with_heart-eyes: :smiling_face_with_heart-eyes:

    declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #190

    @NINJA should make it so when you turn your key it plays that song lol

    NINJAN 1 Reply Last reply
    1
    • declanD declan

      @NINJA should make it so when you turn your key it plays that song lol

      NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by
      #191

      @declan Now that would be sooooooooooooooooooooooooooo cool!!! :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

      SEDUCED BY THE DARK SIDE!!!

      declanD 1 Reply Last reply
      0
      • NINJAN NINJA

        @declan Now that would be sooooooooooooooooooooooooooo cool!!! :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

        declanD Offline
        declanD Offline
        declan
        wrote on last edited by
        #192

        @NINJA innovation nation baby!

        1 Reply Last reply
        0
        • DartyD Offline
          DartyD Offline
          Darty
          wrote on last edited by Darty
          #193

          That polished brake lever should see anywhere from 3-5bhp gained, from experience.

          Keep it real

          NINJAN 1 Reply Last reply
          1
          • DartyD Darty

            That polished brake lever should see anywhere from 3-5bhp gained, from experience.

            NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by
            #194

            @Darty Only 3-5 extra horses - DAMN I was hoping for at least 10!!! :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :winking_face: :face_with_stuck-out_tongue_winking_eye:

            SEDUCED BY THE DARK SIDE!!!

            1 Reply Last reply
            0
            • NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by NINJA
              #195

              Decisions, decisions;

              IMG_3001.JPG

              Which handguards do you guys reckon look the best???

              SEDUCED BY THE DARK SIDE!!!

              declanD pedrobatista10P 2 Replies Last reply
              0
              • CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #196

                Acerbis definitely. They suit it down to the tea.

                Always Originate, Never Pirate!

                1 Reply Last reply
                1
                • stinkwheelerS Offline
                  stinkwheelerS Offline
                  stinkwheeler
                  wrote on last edited by stinkwheeler
                  #197

                  Yea id say the acerbis ones 👍

                  The hills are alive with the sound of ... braaaap baaaaap 😁

                  1 Reply Last reply
                  1
                  • P Offline
                    P Offline
                    Pablo13
                    wrote on last edited by
                    #198

                    Agreed :smiling_face_with_sunglasses:

                    1 Reply Last reply
                    1
                    • NINJAN NINJA

                      Decisions, decisions;

                      IMG_3001.JPG

                      Which handguards do you guys reckon look the best???

                      declanD Offline
                      declanD Offline
                      declan
                      wrote on last edited by
                      #199

                      @NINJA acerbis

                      1 Reply Last reply
                      1
                      • NINJAN NINJA

                        Decisions, decisions;

                        IMG_3001.JPG

                        Which handguards do you guys reckon look the best???

                        pedrobatista10P Offline
                        pedrobatista10P Offline
                        pedrobatista10
                        wrote on last edited by
                        #200

                        @NINJA acerbis look very good!

                        1 Reply Last reply
                        1
                        • NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by NINJA
                          #201

                          Did someone say SuperMoto??? 🏍💨

                          IMG_3031.JPG

                          IMG_3037.JPG

                          I think that the handguards look Uber Cool and tie in really well with the bike's colour scheme. But the only downside is they provide less room than the Barkbusters, which means I will have to get some shorter levers for my brake and clutch. So I'll have to save up for those ASV lever's I've been drooling over already!!!
                          :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_heart-eyes: :face_savouring_delicious_food: :face_savouring_delicious_food: :face_savouring_delicious_food:

                          IMG_3023.JPG

                          IMG_3025.JPG

                          IMG_3026.JPG

                          SEDUCED BY THE DARK SIDE!!!

                          1 Reply Last reply
                          1
                          • CalumC Offline
                            CalumC Offline
                            Calum
                            wrote on last edited by
                            #202

                            That is looking super tidy!

                            Always Originate, Never Pirate!

                            1 Reply Last reply
                            0
                            • NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by NINJA
                              #203

                              Hy Mec - How you doinggg???

                              IMG_3090.JPG

                              IMG_3092.JPG

                              IMG_3087.JPG

                              She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                              I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                              IMG_3067.JPG

                              I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                              IMG_3063.JPG

                              IMG_3068.JPG

                              IMG_3097.JPG

                              After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                              SEDUCED BY THE DARK SIDE!!!

                              NINJAN 1 Reply Last reply
                              0
                              • NINJAN NINJA

                                Hy Mec - How you doinggg???

                                IMG_3090.JPG

                                IMG_3092.JPG

                                IMG_3087.JPG

                                She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                                IMG_3067.JPG

                                I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                                IMG_3063.JPG

                                IMG_3068.JPG

                                IMG_3097.JPG

                                After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                                NINJAN Offline
                                NINJAN Offline
                                NINJA
                                wrote on last edited by NINJA
                                #204

                                The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                                IMG_3100.JPG

                                It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                                IMG_3110.JPG

                                IMG_3105.JPG

                                IMG_3107.JPG

                                She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                                :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                IMG_2260.JPG

                                SEDUCED BY THE DARK SIDE!!!

                                Louis-DT-WRL 1 Reply Last reply
                                2
                                • CalumC Offline
                                  CalumC Offline
                                  Calum
                                  wrote on last edited by
                                  #205

                                  yeah that's looking sweet bud!

                                  Always Originate, Never Pirate!

                                  1 Reply Last reply
                                  0
                                  • NINJAN NINJA

                                    The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                                    IMG_3100.JPG

                                    It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                                    IMG_3110.JPG

                                    IMG_3105.JPG

                                    IMG_3107.JPG

                                    She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                                    :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                    IMG_2260.JPG

                                    Louis-DT-WRL Offline
                                    Louis-DT-WRL Offline
                                    Louis-DT-WR
                                    wrote on last edited by
                                    #206

                                    @NINJA loving the attention to detail! Good work!

                                    NINJAN 1 Reply Last reply
                                    1
                                    • Louis-DT-WRL Louis-DT-WR

                                      @NINJA loving the attention to detail! Good work!

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by
                                      #207

                                      @Louis-James Thanks man, I'm just following in your footsteps!!! :grinning_face_with_smiling_eyes: :winking_face: :smiling_face_with_open_mouth_closed_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                      SEDUCED BY THE DARK SIDE!!!

                                      Louis-DT-WRL 1 Reply Last reply
                                      1
                                      • NINJAN NINJA

                                        @Louis-James Thanks man, I'm just following in your footsteps!!! :grinning_face_with_smiling_eyes: :winking_face: :smiling_face_with_open_mouth_closed_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                        Louis-DT-WRL Offline
                                        Louis-DT-WRL Offline
                                        Louis-DT-WR
                                        wrote on last edited by
                                        #208

                                        @NINJA easy to get carried away but feels good knowing everything is 100%

                                        NINJAN 1 Reply Last reply
                                        1
                                        • Louis-DT-WRL Louis-DT-WR

                                          @NINJA easy to get carried away but feels good knowing everything is 100%

                                          NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by
                                          #209

                                          @Louis-James Peace_of_mind is a wonderful thing for-sure!!! :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: 🤗 :smiling_face_with_heart-eyes:

                                          SEDUCED BY THE DARK SIDE!!!

                                          1 Reply Last reply
                                          1
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