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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • DartyD Darty

    That polished brake lever should see anywhere from 3-5bhp gained, from experience.

    NINJAN Offline
    NINJAN Offline
    NINJA
    wrote on last edited by
    #194

    @Darty Only 3-5 extra horses - DAMN I was hoping for at least 10!!! :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :winking_face: :face_with_stuck-out_tongue_winking_eye:

    SEDUCED BY THE DARK SIDE!!!

    1 Reply Last reply
    0
    • NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by NINJA
      #195

      Decisions, decisions;

      IMG_3001.JPG

      Which handguards do you guys reckon look the best???

      SEDUCED BY THE DARK SIDE!!!

      declanD pedrobatista10P 2 Replies Last reply
      0
      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #196

        Acerbis definitely. They suit it down to the tea.

        Always Originate, Never Pirate!

        1 Reply Last reply
        1
        • stinkwheelerS Offline
          stinkwheelerS Offline
          stinkwheeler
          wrote on last edited by stinkwheeler
          #197

          Yea id say the acerbis ones 👍

          The hills are alive with the sound of ... braaaap baaaaap 😁

          1 Reply Last reply
          1
          • P Offline
            P Offline
            Pablo13
            wrote on last edited by
            #198

            Agreed :smiling_face_with_sunglasses:

            1 Reply Last reply
            1
            • NINJAN NINJA

              Decisions, decisions;

              IMG_3001.JPG

              Which handguards do you guys reckon look the best???

              declanD Offline
              declanD Offline
              declan
              wrote on last edited by
              #199

              @NINJA acerbis

              1 Reply Last reply
              1
              • NINJAN NINJA

                Decisions, decisions;

                IMG_3001.JPG

                Which handguards do you guys reckon look the best???

                pedrobatista10P Offline
                pedrobatista10P Offline
                pedrobatista10
                wrote on last edited by
                #200

                @NINJA acerbis look very good!

                1 Reply Last reply
                1
                • NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by NINJA
                  #201

                  Did someone say SuperMoto??? 🏍💨

                  IMG_3031.JPG

                  IMG_3037.JPG

                  I think that the handguards look Uber Cool and tie in really well with the bike's colour scheme. But the only downside is they provide less room than the Barkbusters, which means I will have to get some shorter levers for my brake and clutch. So I'll have to save up for those ASV lever's I've been drooling over already!!!
                  :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_heart-eyes: :face_savouring_delicious_food: :face_savouring_delicious_food: :face_savouring_delicious_food:

                  IMG_3023.JPG

                  IMG_3025.JPG

                  IMG_3026.JPG

                  SEDUCED BY THE DARK SIDE!!!

                  1 Reply Last reply
                  1
                  • CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #202

                    That is looking super tidy!

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    0
                    • NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by NINJA
                      #203

                      Hy Mec - How you doinggg???

                      IMG_3090.JPG

                      IMG_3092.JPG

                      IMG_3087.JPG

                      She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                      I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                      IMG_3067.JPG

                      I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                      IMG_3063.JPG

                      IMG_3068.JPG

                      IMG_3097.JPG

                      After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                      SEDUCED BY THE DARK SIDE!!!

                      NINJAN 1 Reply Last reply
                      0
                      • NINJAN NINJA

                        Hy Mec - How you doinggg???

                        IMG_3090.JPG

                        IMG_3092.JPG

                        IMG_3087.JPG

                        She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                        I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                        IMG_3067.JPG

                        I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                        IMG_3063.JPG

                        IMG_3068.JPG

                        IMG_3097.JPG

                        After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                        NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by NINJA
                        #204

                        The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                        IMG_3100.JPG

                        It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                        IMG_3110.JPG

                        IMG_3105.JPG

                        IMG_3107.JPG

                        She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                        :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                        IMG_2260.JPG

                        SEDUCED BY THE DARK SIDE!!!

                        Louis-DT-WRL 1 Reply Last reply
                        2
                        • CalumC Offline
                          CalumC Offline
                          Calum
                          wrote on last edited by
                          #205

                          yeah that's looking sweet bud!

                          Always Originate, Never Pirate!

                          1 Reply Last reply
                          0
                          • NINJAN NINJA

                            The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                            IMG_3100.JPG

                            It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                            IMG_3110.JPG

                            IMG_3105.JPG

                            IMG_3107.JPG

                            She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                            :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                            IMG_2260.JPG

                            Louis-DT-WRL Offline
                            Louis-DT-WRL Offline
                            Louis-DT-WR
                            wrote on last edited by
                            #206

                            @NINJA loving the attention to detail! Good work!

                            NINJAN 1 Reply Last reply
                            1
                            • Louis-DT-WRL Louis-DT-WR

                              @NINJA loving the attention to detail! Good work!

                              NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by
                              #207

                              @Louis-James Thanks man, I'm just following in your footsteps!!! :grinning_face_with_smiling_eyes: :winking_face: :smiling_face_with_open_mouth_closed_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                              SEDUCED BY THE DARK SIDE!!!

                              Louis-DT-WRL 1 Reply Last reply
                              1
                              • NINJAN NINJA

                                @Louis-James Thanks man, I'm just following in your footsteps!!! :grinning_face_with_smiling_eyes: :winking_face: :smiling_face_with_open_mouth_closed_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                Louis-DT-WRL Offline
                                Louis-DT-WRL Offline
                                Louis-DT-WR
                                wrote on last edited by
                                #208

                                @NINJA easy to get carried away but feels good knowing everything is 100%

                                NINJAN 1 Reply Last reply
                                1
                                • Louis-DT-WRL Louis-DT-WR

                                  @NINJA easy to get carried away but feels good knowing everything is 100%

                                  NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by
                                  #209

                                  @Louis-James Peace_of_mind is a wonderful thing for-sure!!! :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: 🤗 :smiling_face_with_heart-eyes:

                                  SEDUCED BY THE DARK SIDE!!!

                                  1 Reply Last reply
                                  1
                                  • NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #210

                                    WOOP WOOP - The airbox upgrades have arrived;

                                    IMG_3116.JPG

                                    SEDUCED BY THE DARK SIDE!!!

                                    Louis-DT-WRL 1 Reply Last reply
                                    0
                                    • NINJAN NINJA

                                      WOOP WOOP - The airbox upgrades have arrived;

                                      IMG_3116.JPG

                                      Louis-DT-WRL Offline
                                      Louis-DT-WRL Offline
                                      Louis-DT-WR
                                      wrote on last edited by
                                      #211

                                      @NINJA said in Project SMX [Pic Heavy]:

                                      WOOP WOOP - The airbox upgrades have arrived;

                                      IMG_3116.JPG

                                      Fun times... Everyone loves the postman bringing new bits 😁

                                      1 Reply Last reply
                                      1
                                      • NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by NINJA
                                        #212

                                        Air box upgrades are installed and I test fitted the box, here's the before and after pics;

                                        IMG_3126.JPG

                                        IMG_3119.JPG

                                        IMG_3155.JPG

                                        IMG_2776.JPG

                                        IMG_3140.JPG

                                        IMG_2779.JPG

                                        IMG_3145.JPG

                                        Hopefully that will help suck in a bit more air along with the larger 34mm carb of course!!!
                                        :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :grinning_face_with_smiling_eyes:

                                        SEDUCED BY THE DARK SIDE!!!

                                        1 Reply Last reply
                                        1
                                        • NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by
                                          #213

                                          That's a wrap!!! 😁😎😁🏍💨

                                          Before;
                                          IMG_3230.JPG

                                          After;
                                          IMG_3236.JPG

                                          SEDUCED BY THE DARK SIDE!!!

                                          1 Reply Last reply
                                          2
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