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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

Scheduled Pinned Locked Moved Other
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  • NINJAN NINJA

    @declan Now that would be sooooooooooooooooooooooooooo cool!!! :smiling_face_with_sunglasses: :smiling_face_with_sunglasses: :smiling_face_with_sunglasses:

    declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #192

    @NINJA innovation nation baby!

    1 Reply Last reply
    0
    • DartyD Offline
      DartyD Offline
      Darty
      wrote on last edited by Darty
      #193

      That polished brake lever should see anywhere from 3-5bhp gained, from experience.

      Keep it real

      NINJAN 1 Reply Last reply
      1
      • DartyD Darty

        That polished brake lever should see anywhere from 3-5bhp gained, from experience.

        NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by
        #194

        @Darty Only 3-5 extra horses - DAMN I was hoping for at least 10!!! :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :winking_face: :face_with_stuck-out_tongue_winking_eye:

        SEDUCED BY THE DARK SIDE!!!

        1 Reply Last reply
        0
        • NINJAN Offline
          NINJAN Offline
          NINJA
          wrote on last edited by NINJA
          #195

          Decisions, decisions;

          IMG_3001.JPG

          Which handguards do you guys reckon look the best???

          SEDUCED BY THE DARK SIDE!!!

          declanD pedrobatista10P 2 Replies Last reply
          0
          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #196

            Acerbis definitely. They suit it down to the tea.

            Always Originate, Never Pirate!

            1 Reply Last reply
            1
            • stinkwheelerS Offline
              stinkwheelerS Offline
              stinkwheeler
              wrote on last edited by stinkwheeler
              #197

              Yea id say the acerbis ones 👍

              The hills are alive with the sound of ... braaaap baaaaap 😁

              1 Reply Last reply
              1
              • P Offline
                P Offline
                Pablo13
                wrote on last edited by
                #198

                Agreed :smiling_face_with_sunglasses:

                1 Reply Last reply
                1
                • NINJAN NINJA

                  Decisions, decisions;

                  IMG_3001.JPG

                  Which handguards do you guys reckon look the best???

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by
                  #199

                  @NINJA acerbis

                  1 Reply Last reply
                  1
                  • NINJAN NINJA

                    Decisions, decisions;

                    IMG_3001.JPG

                    Which handguards do you guys reckon look the best???

                    pedrobatista10P Offline
                    pedrobatista10P Offline
                    pedrobatista10
                    wrote on last edited by
                    #200

                    @NINJA acerbis look very good!

                    1 Reply Last reply
                    1
                    • NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by NINJA
                      #201

                      Did someone say SuperMoto??? 🏍💨

                      IMG_3031.JPG

                      IMG_3037.JPG

                      I think that the handguards look Uber Cool and tie in really well with the bike's colour scheme. But the only downside is they provide less room than the Barkbusters, which means I will have to get some shorter levers for my brake and clutch. So I'll have to save up for those ASV lever's I've been drooling over already!!!
                      :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_heart-eyes: :face_savouring_delicious_food: :face_savouring_delicious_food: :face_savouring_delicious_food:

                      IMG_3023.JPG

                      IMG_3025.JPG

                      IMG_3026.JPG

                      SEDUCED BY THE DARK SIDE!!!

                      1 Reply Last reply
                      1
                      • CalumC Offline
                        CalumC Offline
                        Calum
                        wrote on last edited by
                        #202

                        That is looking super tidy!

                        Always Originate, Never Pirate!

                        1 Reply Last reply
                        0
                        • NINJAN Offline
                          NINJAN Offline
                          NINJA
                          wrote on last edited by NINJA
                          #203

                          Hy Mec - How you doinggg???

                          IMG_3090.JPG

                          IMG_3092.JPG

                          IMG_3087.JPG

                          She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                          I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                          IMG_3067.JPG

                          I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                          IMG_3063.JPG

                          IMG_3068.JPG

                          IMG_3097.JPG

                          After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                          SEDUCED BY THE DARK SIDE!!!

                          NINJAN 1 Reply Last reply
                          0
                          • NINJAN NINJA

                            Hy Mec - How you doinggg???

                            IMG_3090.JPG

                            IMG_3092.JPG

                            IMG_3087.JPG

                            She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                            I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                            IMG_3067.JPG

                            I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                            IMG_3063.JPG

                            IMG_3068.JPG

                            IMG_3097.JPG

                            After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by NINJA
                            #204

                            The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                            IMG_3100.JPG

                            It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                            IMG_3110.JPG

                            IMG_3105.JPG

                            IMG_3107.JPG

                            She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                            :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                            IMG_2260.JPG

                            SEDUCED BY THE DARK SIDE!!!

                            Louis-DT-WRL 1 Reply Last reply
                            2
                            • CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #205

                              yeah that's looking sweet bud!

                              Always Originate, Never Pirate!

                              1 Reply Last reply
                              0
                              • NINJAN NINJA

                                The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                                IMG_3100.JPG

                                It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                                IMG_3110.JPG

                                IMG_3105.JPG

                                IMG_3107.JPG

                                She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                                :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                                IMG_2260.JPG

                                Louis-DT-WRL Offline
                                Louis-DT-WRL Offline
                                Louis-DT-WR
                                wrote on last edited by
                                #206

                                @NINJA loving the attention to detail! Good work!

                                NINJAN 1 Reply Last reply
                                1
                                • Louis-DT-WRL Louis-DT-WR

                                  @NINJA loving the attention to detail! Good work!

                                  NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by
                                  #207

                                  @Louis-James Thanks man, I'm just following in your footsteps!!! :grinning_face_with_smiling_eyes: :winking_face: :smiling_face_with_open_mouth_closed_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                  SEDUCED BY THE DARK SIDE!!!

                                  Louis-DT-WRL 1 Reply Last reply
                                  1
                                  • NINJAN NINJA

                                    @Louis-James Thanks man, I'm just following in your footsteps!!! :grinning_face_with_smiling_eyes: :winking_face: :smiling_face_with_open_mouth_closed_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                                    Louis-DT-WRL Offline
                                    Louis-DT-WRL Offline
                                    Louis-DT-WR
                                    wrote on last edited by
                                    #208

                                    @NINJA easy to get carried away but feels good knowing everything is 100%

                                    NINJAN 1 Reply Last reply
                                    1
                                    • Louis-DT-WRL Louis-DT-WR

                                      @NINJA easy to get carried away but feels good knowing everything is 100%

                                      NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by
                                      #209

                                      @Louis-James Peace_of_mind is a wonderful thing for-sure!!! :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: 🤗 :smiling_face_with_heart-eyes:

                                      SEDUCED BY THE DARK SIDE!!!

                                      1 Reply Last reply
                                      1
                                      • NINJAN Offline
                                        NINJAN Offline
                                        NINJA
                                        wrote on last edited by
                                        #210

                                        WOOP WOOP - The airbox upgrades have arrived;

                                        IMG_3116.JPG

                                        SEDUCED BY THE DARK SIDE!!!

                                        Louis-DT-WRL 1 Reply Last reply
                                        0
                                        • NINJAN NINJA

                                          WOOP WOOP - The airbox upgrades have arrived;

                                          IMG_3116.JPG

                                          Louis-DT-WRL Offline
                                          Louis-DT-WRL Offline
                                          Louis-DT-WR
                                          wrote on last edited by
                                          #211

                                          @NINJA said in Project SMX [Pic Heavy]:

                                          WOOP WOOP - The airbox upgrades have arrived;

                                          IMG_3116.JPG

                                          Fun times... Everyone loves the postman bringing new bits 😁

                                          1 Reply Last reply
                                          1
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