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DT125R FORUM

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  4. Most abused dt refurb

Most abused dt refurb

Scheduled Pinned Locked Moved DTR
112 Posts 10 Posters 19.4k Views 2 Watching
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  • declanD declan

    @oldman so I’m not gonna lose my jaw getting it off lol many thanks I’ll get on that in the next few days

    declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #12

    Few pictures of some crusty parts
    https://imgur.com/a/aUUulAe

    NINJAN O 2 Replies Last reply
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    • declanD declan

      Few pictures of some crusty parts
      https://imgur.com/a/aUUulAe

      NINJAN Offline
      NINJAN Offline
      NINJA
      wrote on last edited by
      #13

      @declan MMMMMMMMMMMMMMMMMMMMMMMMMMMM Crusty indeed. :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

      SEDUCED BY THE DARK SIDE!!!

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      • declanD declan

        Few pictures of some crusty parts
        https://imgur.com/a/aUUulAe

        O Offline
        O Offline
        oldman
        wrote on last edited by
        #14

        @declan you need to clean your bike more often

        declanD 1 Reply Last reply
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        • O oldman

          @declan you need to clean your bike more often

          declanD Offline
          declanD Offline
          declan
          wrote on last edited by
          #15

          @oldman it’s how I bought it 🤷🏻‍♂️

          NINJAN 1 Reply Last reply
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          • CalumC Offline
            CalumC Offline
            Calum
            wrote on last edited by
            #16

            I dunno, seen worse...

            Always Originate, Never Pirate!

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            • declanD declan

              @oldman it’s how I bought it 🤷🏻‍♂️

              NINJAN Offline
              NINJAN Offline
              NINJA
              wrote on last edited by
              #17

              @declan hopefully you only paid 2 goats and 3 chickens for it??? :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :smiling_face_with_open_mouth_cold_sweat: :face_with_tears_of_joy: 🤣

              SEDUCED BY THE DARK SIDE!!!

              declanD 1 Reply Last reply
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              • NINJAN NINJA

                @declan hopefully you only paid 2 goats and 3 chickens for it??? :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :smiling_face_with_open_mouth_cold_sweat: :face_with_tears_of_joy: 🤣

                declanD Offline
                declanD Offline
                declan
                wrote on last edited by
                #18

                @NINJA I wished but I play the hands I’m dealt, I’m real struggling with the bolt that connects the linkage with the frame anyone have any tips it’s really stuck in there

                NINJAN 1 Reply Last reply
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                • declanD declan

                  @NINJA I wished but I play the hands I’m dealt, I’m real struggling with the bolt that connects the linkage with the frame anyone have any tips it’s really stuck in there

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by
                  #19

                  @declan Squirt plenty of WD40 on it, let it soak in for a good hour then apply some heat. Use a nice long torque wrench and give it some welly. If that fails then repeat the first steps, then use an impact driver on the stubborn bugger. 😉

                  SEDUCED BY THE DARK SIDE!!!

                  declanD 1 Reply Last reply
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                  • NINJAN NINJA

                    @declan Squirt plenty of WD40 on it, let it soak in for a good hour then apply some heat. Use a nice long torque wrench and give it some welly. If that fails then repeat the first steps, then use an impact driver on the stubborn bugger. 😉

                    declanD Offline
                    declanD Offline
                    declan
                    wrote on last edited by
                    #20

                    @NINJA there’s no way to put a socket or wrench on it I got the nut off and gave the bolt a few whacks but if I hit It anymore it will ruin the bolt

                    NINJAN 1 Reply Last reply
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                    • declanD declan

                      @NINJA there’s no way to put a socket or wrench on it I got the nut off and gave the bolt a few whacks but if I hit It anymore it will ruin the bolt

                      NINJAN Offline
                      NINJAN Offline
                      NINJA
                      wrote on last edited by NINJA
                      #21

                      @declan Get some heat on it, then screw the nut on a few turns then hit it from the nut end, that usually does the trick. If you damage the nut that is easier to replace than the bolt. 😉

                      SEDUCED BY THE DARK SIDE!!!

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                      • O Offline
                        O Offline
                        oldman
                        wrote on last edited by
                        #22

                        I put impact driver on bolt end and just kept spinning it and applying wd40, still not easy and takes a while :, leave for a day or two if necessary. Have spare swingarm end bearings soaking in diesel as we speak, Been there 3 days so far!

                        declanD 1 Reply Last reply
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                        • O oldman

                          I put impact driver on bolt end and just kept spinning it and applying wd40, still not easy and takes a while :, leave for a day or two if necessary. Have spare swingarm end bearings soaking in diesel as we speak, Been there 3 days so far!

                          declanD Offline
                          declanD Offline
                          declan
                          wrote on last edited by
                          #23

                          @oldman how can you get an impact on it? I can’t fit any of my spanner’s or any ratchets it fouls against the frame

                          NINJAN 1 Reply Last reply
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                          • declanD declan

                            @oldman how can you get an impact on it? I can’t fit any of my spanner’s or any ratchets it fouls against the frame

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by
                            #24

                            @declan There must be a way, have you consulted the Bible aka the Haynes manual???

                            SEDUCED BY THE DARK SIDE!!!

                            declanD 1 Reply Last reply
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                            • NINJAN NINJA

                              @declan There must be a way, have you consulted the Bible aka the Haynes manual???

                              declanD Offline
                              declanD Offline
                              declan
                              wrote on last edited by
                              #25

                              @NINJA yeah it only mentions the ones for the swing arm and dog bones

                              1 Reply Last reply
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                              • O Offline
                                O Offline
                                oldman
                                wrote on last edited by
                                #26

                                Happened on my red one so a while ago, sure I used extension bar and impact driver, rotated bolt and kept lubing, was a right ba@#%&red to get out. You have my sympathy.

                                declanD 1 Reply Last reply
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                                • O oldman

                                  Happened on my red one so a while ago, sure I used extension bar and impact driver, rotated bolt and kept lubing, was a right ba@#%&red to get out. You have my sympathy.

                                  declanD Offline
                                  declanD Offline
                                  declan
                                  wrote on last edited by
                                  #27

                                  So I finally managed to hammer my linkage free I used a soft aluminium washer on the bolt so I didn’t damage it hitting it here’s a few pics of my bushings, thankfully all of my relay bolts are in almost perfect condition and the grease nipples aren’t seized! I cleaned them up real good for the picture
                                  https://imgur.com/a/wvOK1wN

                                  NINJAN O 2 Replies Last reply
                                  1
                                  • declanD declan

                                    So I finally managed to hammer my linkage free I used a soft aluminium washer on the bolt so I didn’t damage it hitting it here’s a few pics of my bushings, thankfully all of my relay bolts are in almost perfect condition and the grease nipples aren’t seized! I cleaned them up real good for the picture
                                    https://imgur.com/a/wvOK1wN

                                    NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #28

                                    @declan That certainly looks corroded for-sure!!! :pouting_face: :pouting_face: :pouting_face:

                                    I'm glad that you got the better of the beast tho - good job. :thumbs_up_light_skin_tone: :sign_of_the_horns_light_skin_tone: :call_me_hand_light_skin_tone:

                                    SEDUCED BY THE DARK SIDE!!!

                                    1 Reply Last reply
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                                    • declanD declan

                                      So I finally managed to hammer my linkage free I used a soft aluminium washer on the bolt so I didn’t damage it hitting it here’s a few pics of my bushings, thankfully all of my relay bolts are in almost perfect condition and the grease nipples aren’t seized! I cleaned them up real good for the picture
                                      https://imgur.com/a/wvOK1wN

                                      O Offline
                                      O Offline
                                      oldman
                                      wrote on last edited by
                                      #29

                                      @declan you have let those parts go! Thought mine were bad

                                      declanD 1 Reply Last reply
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                                      • O oldman

                                        @declan you have let those parts go! Thought mine were bad

                                        declanD Offline
                                        declanD Offline
                                        declan
                                        wrote on last edited by declan
                                        #30

                                        @oldman again was like that when I bought it I greased them when I got the bike I was using it as an off-road bike so I wasn’t bothered about pitting

                                        declanD 1 Reply Last reply
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                                        • declanD declan

                                          @oldman again was like that when I bought it I greased them when I got the bike I was using it as an off-road bike so I wasn’t bothered about pitting

                                          declanD Offline
                                          declanD Offline
                                          declan
                                          wrote on last edited by
                                          #31

                                          Just a rough paint so far but you can see what I’m going for https://imgur.com/a/Zw6uzqJ

                                          NINJAN 1 Reply Last reply
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