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DT125R FORUM

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  4. So Close!...

So Close!...

Scheduled Pinned Locked Moved DTR
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  • S SpookDog

    Mine own creation!...

    alt text

    alt text

    It looks super bright (& a bit white) in the pic (or just ‘washed out), or it did in the original! but there is a reflector lense from one of those cheap stick on reflectors bonded over the red led. It’s actually no brighter than the tail light and kinda mellow. Beats carrying a spare bulb on long night rides...

    Got it wired in with the front led spots...

    alt text

    I call them dog lites 🐾

    E Offline
    E Offline
    EdFrearson
    wrote on last edited by
    #50

    @spookdog I really like this, that blue looks gorgeous 😍

    CalumC S 2 Replies Last reply
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    • E EdFrearson

      @spookdog I really like this, that blue looks gorgeous 😍

      CalumC Offline
      CalumC Offline
      Calum
      wrote on last edited by
      #51

      @edfrearson Endurance blue is definitely a favourite of mine.

      Always Originate, Never Pirate!

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      • D DTR+NSR

        @spookdog that is detonation/pre ignition damage! My dt was running 225psi compression before I lowered it and that suffered no detonation. Normally it's down to a lean mixture.

        What heat range spark plug are you running?
        Also heard of excess carbon build up causing detonation.

        S Offline
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        SpookDog
        wrote on last edited by
        #52

        @dtr-nsr

        NGK-R BR9EVX

        I was told it was ‘the equivalent’...

        D 1 Reply Last reply
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        • E EdFrearson

          @spookdog I really like this, that blue looks gorgeous 😍

          S Offline
          S Offline
          SpookDog
          wrote on last edited by
          #53

          @edfrearson

          Wasn’t my first choice! I also have every plastic panel (& tank) in mid/flat black.

          1 Reply Last reply
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          • S SpookDog

            @dtr-nsr

            NGK-R BR9EVX

            I was told it was ‘the equivalent’...

            D Offline
            D Offline
            DTR+NSR
            wrote on last edited by
            #54

            @spookdog yeah they run a 9 heat range plug as standard. Could be a combination of raised compression and lean mixture. Can run lean running to much oil even.

            S 1 Reply Last reply
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            • D DTR+NSR

              @spookdog yeah they run a 9 heat range plug as standard. Could be a combination of raised compression and lean mixture. Can run lean running to much oil even.

              S Offline
              S Offline
              SpookDog
              wrote on last edited by SpookDog
              #55

              There’s a thread somewhere that has the volume of 3mb & 3bn heads, even has the volume of the dome on (a Makita, done it again!) Mitaka! piston iirc. I can’t find it for looking. Can anyone please help?...

              I did a fluid test on the 3mb head I have fitted and it was more than my spare 3bn head! So I really need 3rd party measures...

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              • S SpookDog

                There’s a thread somewhere that has the volume of 3mb & 3bn heads, even has the volume of the dome on (a Makita, done it again!) Mitaka! piston iirc. I can’t find it for looking. Can anyone please help?...

                I did a fluid test on the 3mb head I have fitted and it was more than my spare 3bn head! So I really need 3rd party measures...

                S Offline
                S Offline
                SpookDog
                wrote on last edited by SpookDog
                #56

                Why am I only now hearing about o~ring heads! How long has this been viable tech?...
                Am I missing out on anything else? Backwards compatible airflow metred injector inlets that run off of a simple lambda probe in the exhaust?! Perfect mixture all the time?!...

                Ahhhhh 🤯

                CalumC 1 Reply Last reply
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                • S SpookDog

                  Why am I only now hearing about o~ring heads! How long has this been viable tech?...
                  Am I missing out on anything else? Backwards compatible airflow metred injector inlets that run off of a simple lambda probe in the exhaust?! Perfect mixture all the time?!...

                  Ahhhhh 🤯

                  CalumC Offline
                  CalumC Offline
                  Calum
                  wrote on last edited by
                  #57

                  @spookdog Aprilia RS 125 has O-Ring head gasket.

                  Always Originate, Never Pirate!

                  D 1 Reply Last reply
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                  • CalumC Calum

                    @spookdog Aprilia RS 125 has O-Ring head gasket.

                    D Offline
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                    DTR+NSR
                    wrote on last edited by
                    #58

                    You'll raise the compression converting to o ring. It's not hard to get the fueling reasonably good with the stock carb. Only time I've suffered lean issues, it was the base gasket that had gone, leaking in air.

                    1 Reply Last reply
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                    • NottsbikerN Offline
                      NottsbikerN Offline
                      Nottsbiker
                      wrote on last edited by
                      #59

                      Apologies if this is a daft question as I'm late to the party, but if you're blowing head gaskets have you checked that the head and the cylinder surfaces are perfectly flat?

                      Could be an opportunity to take it off, remove the studs and lap them both flat again on a sheet of glass (or engineers table) to be 100% 🙂

                      Ignore me if you've already checked this issue 😉

                      S 1 Reply Last reply
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                      • NottsbikerN Nottsbiker

                        Apologies if this is a daft question as I'm late to the party, but if you're blowing head gaskets have you checked that the head and the cylinder surfaces are perfectly flat?

                        Could be an opportunity to take it off, remove the studs and lap them both flat again on a sheet of glass (or engineers table) to be 100% 🙂

                        Ignore me if you've already checked this issue 😉

                        S Offline
                        S Offline
                        SpookDog
                        wrote on last edited by SpookDog
                        #60

                        @nottsbiker
                        No daft questions bud. I haven’t recorded all my nightmares. But yeah, I’ve removed the studs and cleaned , checked and lapped. The second and third time the head blew are down to me, once using a gasket that had already been fitted, again when I used a copper gasket without fully understanding the process and not using spray sealant. The final time there was a scratch in the gasket that I didn’t expect or spot.

                        I’ve fitted another new Athena gasket and torqued it properly. I’ve fitted a newly lapped 3bn head that’s tip top condition, and weirdly higher compression (12.5~13ml) than the 3mb I was using (14ml)...
                        The gasket blowing is only 1 issue I’m having. I have a black sooty plug, bogging down over 1/2 throttle and a nasty bog 1/4 throttle where the needle valve kicks in, that has been happening since I first got the bike. Oh and unburned oil in the chamber/ around plug. I’ve no idea what previous owners did to the carb. It was running on a 180 main jet though...
                        Every time I get somewhere another problem kicks in...

                        New Athena gasket torqued properly, I’ve disconnected the oil pump and gone premix. Rejetted the carb to standard and am going to take it from there. Square one again 🥴

                        S 1 Reply Last reply
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                        • S SpookDog

                          @nottsbiker
                          No daft questions bud. I haven’t recorded all my nightmares. But yeah, I’ve removed the studs and cleaned , checked and lapped. The second and third time the head blew are down to me, once using a gasket that had already been fitted, again when I used a copper gasket without fully understanding the process and not using spray sealant. The final time there was a scratch in the gasket that I didn’t expect or spot.

                          I’ve fitted another new Athena gasket and torqued it properly. I’ve fitted a newly lapped 3bn head that’s tip top condition, and weirdly higher compression (12.5~13ml) than the 3mb I was using (14ml)...
                          The gasket blowing is only 1 issue I’m having. I have a black sooty plug, bogging down over 1/2 throttle and a nasty bog 1/4 throttle where the needle valve kicks in, that has been happening since I first got the bike. Oh and unburned oil in the chamber/ around plug. I’ve no idea what previous owners did to the carb. It was running on a 180 main jet though...
                          Every time I get somewhere another problem kicks in...

                          New Athena gasket torqued properly, I’ve disconnected the oil pump and gone premix. Rejetted the carb to standard and am going to take it from there. Square one again 🥴

                          S Offline
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                          SpookDog
                          wrote on last edited by
                          #61

                          This always bugged me! There is not supposed to be a ‘step’ there, eh?

                          alt text

                          These are the cases I’m using now. I matched both sides before rebuilding. Could this be problematic? 2 different unmatched cases?...

                          S 1 Reply Last reply
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                          • S SpookDog

                            This always bugged me! There is not supposed to be a ‘step’ there, eh?

                            alt text

                            These are the cases I’m using now. I matched both sides before rebuilding. Could this be problematic? 2 different unmatched cases?...

                            S Offline
                            S Offline
                            SpookDog
                            wrote on last edited by SpookDog
                            #62

                            Best I’ve had! After 15 mile test run...

                            alt text

                            alt text

                            Same plug, different light...

                            Was revving ‘quite’ cleanly up to 9000rpm on 1/2~3/4 throttle. Just a little snaggle @ 1/4 throttle...

                            updated ran the engine up to temp for 15 mins on tickover and the plug was black and wet. I’m @ 1 & 1/2 turns on the airscrew. I will try up to 2 turns, then maybe go down to a .20 pilot jet. I have some genuine Mikuni ones now. The cheap fleabay ones are worse than a joke. I brought 10 varying from .10 upwards and they were all the same. Even though they were stamped 🙄

                            CalumC 1 Reply Last reply
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                            • S SpookDog

                              Best I’ve had! After 15 mile test run...

                              alt text

                              alt text

                              Same plug, different light...

                              Was revving ‘quite’ cleanly up to 9000rpm on 1/2~3/4 throttle. Just a little snaggle @ 1/4 throttle...

                              updated ran the engine up to temp for 15 mins on tickover and the plug was black and wet. I’m @ 1 & 1/2 turns on the airscrew. I will try up to 2 turns, then maybe go down to a .20 pilot jet. I have some genuine Mikuni ones now. The cheap fleabay ones are worse than a joke. I brought 10 varying from .10 upwards and they were all the same. Even though they were stamped 🙄

                              CalumC Offline
                              CalumC Offline
                              Calum
                              wrote on last edited by
                              #63

                              @spookdog Oh yeah, second photo is looking good 👍

                              Always Originate, Never Pirate!

                              S 1 Reply Last reply
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                              • CalumC Calum

                                @spookdog Oh yeah, second photo is looking good 👍

                                S Offline
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                                SpookDog
                                wrote on last edited by
                                #64

                                @Calum
                                Cheers...

                                I forgot to say, I blocked/bypassed the power jet as well. I was getting bad random bogging above 1/2 throttle with loads of smoke. It’s stopped so far. I just wanted to cut out as many variables as possible and tackle them one at a time. I even bubble wrapped the ignition control modules under the seat in case they were getting a bashing and it was electrical...

                                Oil pump was definitely splurging

                                S 1 Reply Last reply
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                                • S SpookDog

                                  @Calum
                                  Cheers...

                                  I forgot to say, I blocked/bypassed the power jet as well. I was getting bad random bogging above 1/2 throttle with loads of smoke. It’s stopped so far. I just wanted to cut out as many variables as possible and tackle them one at a time. I even bubble wrapped the ignition control modules under the seat in case they were getting a bashing and it was electrical...

                                  Oil pump was definitely splurging

                                  S Offline
                                  S Offline
                                  SpookDog
                                  wrote on last edited by
                                  #65

                                  Took it for a 70 mile test run today. The head gasket is holding in there!..

                                  As it was running well a day ago, I thought I’d put the needle down a notch (from middle) to the 4th notch down, where it’s supposed to be according to the manual. The plug is a richer chocolate colour but it started bogging again. So tomorrow it’s back to the 3rd, middle notch. Make sure it runs as smooth as it was before, then address the pilot jet/airscrew mixture...

                                  I’d never believed a single notch could cause so much change! Wish me luck...

                                  S 1 Reply Last reply
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                                  • S SpookDog

                                    Took it for a 70 mile test run today. The head gasket is holding in there!..

                                    As it was running well a day ago, I thought I’d put the needle down a notch (from middle) to the 4th notch down, where it’s supposed to be according to the manual. The plug is a richer chocolate colour but it started bogging again. So tomorrow it’s back to the 3rd, middle notch. Make sure it runs as smooth as it was before, then address the pilot jet/airscrew mixture...

                                    I’d never believed a single notch could cause so much change! Wish me luck...

                                    S Offline
                                    S Offline
                                    SpookDog
                                    wrote on last edited by
                                    #66

                                    more variables:

                                    Found 2 new potential problems: 1, the wires for the sidestand kill switch may of been crushed by the seat. 2, I had to fit an inline fuel filter because of the state of the tanks inside, it has been creating a ‘locked in place’ air bubble. I don’t know if it’s been affecting flow at high revs and causing ‘bogging’. I have managed to finesse the air out by holding the tank up and keeping the fuel line vertical...

                                    My next test ride will tell...

                                    1 Reply Last reply
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                                    • declanD Offline
                                      declanD Offline
                                      declan
                                      wrote on last edited by
                                      #67

                                      @spookdog air in the line is normal happens to a lot of bikes

                                      S 1 Reply Last reply
                                      0
                                      • declanD declan

                                        @spookdog air in the line is normal happens to a lot of bikes

                                        S Offline
                                        S Offline
                                        SpookDog
                                        wrote on last edited by SpookDog
                                        #68

                                        Best colour yet, ever! This is with the needle in the middle slot, also with the airscrew turned out 3 full turns. That is fully open when you look into the air jet!...

                                        alt text

                                        Below:
                                        This is the plug that’s been brought up to full temp on tickover only, remember that this is with the airscrew wound full out...

                                        alt text

                                        Wet n black! I don’t know why the standard 0.225 pilot jet is too rich on my particular bike, but it is. I have a 0.20 Mikuni jet I’m gonna try tomorrow. Wish me luck 👍
                                        🐾☠️🐾

                                        S 1 Reply Last reply
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                                        • S SpookDog

                                          Best colour yet, ever! This is with the needle in the middle slot, also with the airscrew turned out 3 full turns. That is fully open when you look into the air jet!...

                                          alt text

                                          Below:
                                          This is the plug that’s been brought up to full temp on tickover only, remember that this is with the airscrew wound full out...

                                          alt text

                                          Wet n black! I don’t know why the standard 0.225 pilot jet is too rich on my particular bike, but it is. I have a 0.20 Mikuni jet I’m gonna try tomorrow. Wish me luck 👍
                                          🐾☠️🐾

                                          S Offline
                                          S Offline
                                          SpookDog
                                          wrote on last edited by
                                          #69

                                          Found another potential yesterday, the long breather pipe that hangs down on the kickstart side leads to a hole at the top of the ‘tube’ that the needle jet fits into. (I guess it’s to let the fuel level go up and down inside the jet, equalising the pressure, maybe? Fluid won’t rise in a closed environment, like an upside down cup in water) where the slide housing joins there is potential for mischief. My gasket is so compressed I have to use sealant. I’ve tried hermatite red and silicon. The silicon was kinda vulcanised by the fuel at the bottom of the slide where the breather pipe join is. So I’m going with the red but I’ve had so many inconsistencies I really want a new gasket. Anyone know of?...
                                          I think the vent has been causing some of the mid throttle bogging and inconsistency...

                                          S 1 Reply Last reply
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