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DT125R FORUM

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  4. PIC HEAVY (wr200 topend , zeeltronic, tm34ss carb, V-force reed block,Larger radiator,DEP PIPE,)

PIC HEAVY (wr200 topend , zeeltronic, tm34ss carb, V-force reed block,Larger radiator,DEP PIPE,)

Scheduled Pinned Locked Moved DTR
tuningdtryamaha2003wr200
254 Posts 25 Posters 158.1k Views 6 Watching
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  • Louis-DT-WRL Offline
    Louis-DT-WRL Offline
    Louis-DT-WR
    wrote on last edited by
    #4
    This post is deleted!
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    • Louis-DT-WRL Offline
      Louis-DT-WRL Offline
      Louis-DT-WR
      wrote on last edited by
      #5
      This post is deleted!
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      • CalumC Offline
        CalumC Offline
        Calum
        wrote on last edited by
        #6

        Sick project!

        Always Originate, Never Pirate!

        1 Reply Last reply
        0
        • Biker_123B Offline
          Biker_123B Offline
          Biker_123
          wrote on last edited by
          #7

          This bike is looking stunning @Louis-James !!! 😍 good job

          Every problem has a solution

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          • Leftyno1L Offline
            Leftyno1L Offline
            Leftyno1
            wrote on last edited by
            #8

            Respect on the project great work, is the zeeltronic as good as everyone says, have heard only good things.

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            • Louis-DT-WRL Offline
              Louis-DT-WRL Offline
              Louis-DT-WR
              wrote on last edited by Louis-DT-WR
              #9

              Thanks guys, yes the zeeltronic is amazing. I was the one who helped zeeltronic make a cdi for the dt125r 2003 with my specs, data and wiring with the connector blocks pictures. Really helped set the correct powervalve curve and limits with my wr200 top end and using the dt125r stator plate, also the ignition timing.
              alt text

              CalumC aidan1996A 2 Replies Last reply
              1
              • Louis-DT-WRL Louis-DT-WR

                Thanks guys, yes the zeeltronic is amazing. I was the one who helped zeeltronic make a cdi for the dt125r 2003 with my specs, data and wiring with the connector blocks pictures. Really helped set the correct powervalve curve and limits with my wr200 top end and using the dt125r stator plate, also the ignition timing.
                alt text

                CalumC Offline
                CalumC Offline
                Calum
                wrote on last edited by
                #10

                @Louis-James I remember the commotion on the last site. Respect for that mate that's awesome.

                Always Originate, Never Pirate!

                Louis-DT-WRL 1 Reply Last reply
                0
                • ConnorDTRC Offline
                  ConnorDTRC Offline
                  ConnorDTR
                  wrote on last edited by
                  #11

                  That is ridiculously clean! Looking good

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                  • CalumC Calum

                    @Louis-James I remember the commotion on the last site. Respect for that mate that's awesome.

                    Louis-DT-WRL Offline
                    Louis-DT-WRL Offline
                    Louis-DT-WR
                    wrote on last edited by
                    #12

                    @Calum thanks. I've seen yours too and it's sweet

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                    • Louis-DT-WRL Offline
                      Louis-DT-WRL Offline
                      Louis-DT-WR
                      wrote on last edited by Louis-DT-WR
                      #13

                      The 200cc part
                      alt text
                      Crank cases bored to fit the wr200 crankshaft
                      alt text

                      Enlarging the transfer ports
                      alt text

                      alt text

                      Louis-DT-WRL 1 Reply Last reply
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                      • Louis-DT-WRL Offline
                        Louis-DT-WRL Offline
                        Louis-DT-WR
                        wrote on last edited by
                        #14
                        This post is deleted!
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                        • Louis-DT-WRL Louis-DT-WR

                          The 200cc part
                          alt text
                          Crank cases bored to fit the wr200 crankshaft
                          alt text

                          Enlarging the transfer ports
                          alt text

                          alt text

                          Louis-DT-WRL Offline
                          Louis-DT-WRL Offline
                          Louis-DT-WR
                          wrote on last edited by Louis-DT-WR
                          #15

                          Bought this off Gumtree, all threads stripped, I had to use a m10 helicoil kit on the head studs. The powervalve was damaged so I bought a brand new one at a later date. This is the nickasil bore version and didn't need a re-bore luckily so I bought a new wiseco piston and a brand-new wr200 crankshaft, originally I bought a wiseco yamaha blaster one which did fit in with modifications to the primary drive gear but I wasn't happy with it so I swapped it.

                          alt text
                          alt text

                          Louis-DT-WRL 1 Reply Last reply
                          0
                          • Louis-DT-WRL Louis-DT-WR

                            Bought this off Gumtree, all threads stripped, I had to use a m10 helicoil kit on the head studs. The powervalve was damaged so I bought a brand new one at a later date. This is the nickasil bore version and didn't need a re-bore luckily so I bought a new wiseco piston and a brand-new wr200 crankshaft, originally I bought a wiseco yamaha blaster one which did fit in with modifications to the primary drive gear but I wasn't happy with it so I swapped it.

                            alt text
                            alt text

                            Louis-DT-WRL Offline
                            Louis-DT-WRL Offline
                            Louis-DT-WR
                            wrote on last edited by Louis-DT-WR
                            #16

                            A few comparison pics
                            alt text

                            alt text
                            The new piston
                            alt text

                            Powdercoated in my favorite colours

                            alt text

                            1 Reply Last reply
                            1
                            • Louis-DT-WRL Offline
                              Louis-DT-WRL Offline
                              Louis-DT-WR
                              wrote on last edited by Louis-DT-WR
                              #17

                              Old vs new haha
                              alt text
                              Née crank bearings
                              alt text

                              alt text
                              Test fit (I later had the crankcases sprayed) alt text

                              alt text
                              alt text

                              1 Reply Last reply
                              1
                              • Louis-DT-WRL Offline
                                Louis-DT-WRL Offline
                                Louis-DT-WR
                                wrote on last edited by Louis-DT-WR
                                #18

                                Here's a close up of the wr200s boost ports (before I cleaned them) note: also bought a brand new powervalve afterwards as the dowl holes were sloppy.
                                alt text

                                alt text

                                Here's it built up (not using the tmx30 anymore)
                                alt text

                                alt text
                                alt text

                                1 Reply Last reply
                                1
                                • Louis-DT-WRL Offline
                                  Louis-DT-WRL Offline
                                  Louis-DT-WR
                                  wrote on last edited by Louis-DT-WR
                                  #19

                                  My custom intake upgrade
                                  Vforce v3 reed block - mikuni tm34ss carburetor
                                  alt text

                                  I cut the spigot off the reed block and centralized the flow to match the original and cut bolt holes to match
                                  alt text

                                  1 Reply Last reply
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                                  • Louis-DT-WRL Offline
                                    Louis-DT-WRL Offline
                                    Louis-DT-WR
                                    wrote on last edited by Louis-DT-WR
                                    #20

                                    I cut off the flow guide from the manifold (this is not a restrictor, people think it is but it isn't, removing it will lose performance) I do not need this as my reed block comes with one fitted.

                                    alt text

                                    1 Reply Last reply
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                                    • Louis-DT-WRL Offline
                                      Louis-DT-WRL Offline
                                      Louis-DT-WR
                                      wrote on last edited by Louis-DT-WR
                                      #21

                                      See what I mean?
                                      alt text

                                      1 Reply Last reply
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                                      • Louis-DT-WRL Offline
                                        Louis-DT-WRL Offline
                                        Louis-DT-WR
                                        wrote on last edited by Louis-DT-WR
                                        #22

                                        I used a tm34ss from a Aprilia rs250
                                        alt text

                                        Note the angle spigots, this makes fitting a lot more easy and the float bowl stays level

                                        alt text

                                        1 Reply Last reply
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                                        • Louis-DT-WRL Offline
                                          Louis-DT-WRL Offline
                                          Louis-DT-WR
                                          wrote on last edited by Louis-DT-WR
                                          #23

                                          I had to carefully enlarge the manifolds bore to 34mm and also increase the size to fit the carburetor in, I managed to add a grip step to match the carburetor (this adds more stability.)

                                          Because the size of the carbs inlet I had to compromise. I tried a yz250 evos rubber boot which almost was perfect but it kept breaking due to age.

                                          So plan B was like this:

                                          alt text

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