PIC HEAVY (wr200 topend , zeeltronic, tm34ss carb, V-force reed block,Larger radiator,DEP PIPE,)

[Louis-DT-WR]

@Calum thanks. I've seen yours too and it's sweet

[Louis-DT-WR]

The 200cc part

Crank cases bored to fit the wr200 crankshaft

Enlarging the transfer ports

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This post is deleted!

[Louis-DT-WR]

Bought this off Gumtree, all threads stripped, I had to use a m10 helicoil kit on the head studs. The powervalve was damaged so I bought a brand new one at a later date. This is the nickasil bore version and didn't need a re-bore luckily so I bought a new wiseco piston and a brand-new wr200 crankshaft, originally I bought a wiseco yamaha blaster one which did fit in with modifications to the primary drive gear but I wasn't happy with it so I swapped it.

[Louis-DT-WR]

A few comparison pics

The new piston

Powdercoated in my favorite colours

[Louis-DT-WR]

Old vs new haha

Née crank bearings

Test fit (I later had the crankcases sprayed)

[Louis-DT-WR]

Here's a close up of the wr200s boost ports (before I cleaned them) note: also bought a brand new powervalve afterwards as the dowl holes were sloppy.

Here's it built up (not using the tmx30 anymore)

[Louis-DT-WR]

My custom intake upgrade
Vforce v3 reed block - mikuni tm34ss carburetor

I cut the spigot off the reed block and centralized the flow to match the original and cut bolt holes to match

[Louis-DT-WR]

I cut off the flow guide from the manifold (this is not a restrictor, people think it is but it isn't, removing it will lose performance) I do not need this as my reed block comes with one fitted.

[Louis-DT-WR]

See what I mean?

[Louis-DT-WR]

I used a tm34ss from a Aprilia rs250

Note the angle spigots, this makes fitting a lot more easy and the float bowl stays level

[Louis-DT-WR]

I had to carefully enlarge the manifolds bore to 34mm and also increase the size to fit the carburetor in, I managed to add a grip step to match the carburetor (this adds more stability.)

Because the size of the carbs inlet I had to compromise. I tried a yz250 evos rubber boot which almost was perfect but it kept breaking due to age.

So plan B was like this:

[Louis-DT-WR]

It wasn't the nicest way, but it works well

[Louis-DT-WR]

I also removed the top of the airbox previous to this mod

[Louis-DT-WR]

A few pictures of it fitted.

[Louis-DT-WR]

I had to blank off the vacuum pipes on the carb and I also adjusted the autolube because of all my modifications

[Louis-DT-WR]

I forgot to say that my DEP exhaust is for a wr200, so it's perfect for my bike. I had to make custom fixing and rubber mounts. Note how long the silencer was hahaha

[Louis-DT-WR]

Dt125r dep and wr200 dep together. It looks like I'm punching it, can't remember the reason for that

[Louis-DT-WR]

The silencer was a bit long

So I cut it down, I'm after a different end cap if anyone has one spare?

[Biker_123]

This bike really is amazing and I'm totally enjoying reading through this . I'm guessing all these upgrades must have cost a lot of money ,definitely worth it though lol if this was my bike I'd be scared to use it incase it got dirt on it or a scratch