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DT125R FORUM

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  4. Most abused dt refurb

Most abused dt refurb

Scheduled Pinned Locked Moved DTR
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  • D DTR+NSR

    That looks very smart liking the gold wheels very xt500.

    declanD Offline
    declanD Offline
    declan
    wrote on last edited by
    #83

    @DTR-NSR that’s what I was going for that old dull gold not the best but everything I’ve done is better than it was and it’s now a semi respectable bike that isn’t rusty or broken everywhere you look

    CalumC 1 Reply Last reply
    1
    • declanD declan

      @DTR-NSR that’s what I was going for that old dull gold not the best but everything I’ve done is better than it was and it’s now a semi respectable bike that isn’t rusty or broken everywhere you look

      CalumC Online
      CalumC Online
      Calum
      wrote on last edited by
      #84

      @declan Keep at it mate!

      Always Originate, Never Pirate!

      1 Reply Last reply
      0
      • NINJAN Offline
        NINJAN Offline
        NINJA
        wrote on last edited by
        #85

        Another DTR saved from scrapyard heaven!!! 😉

        SEDUCED BY THE DARK SIDE!!!

        declanD 1 Reply Last reply
        1
        • NINJAN NINJA

          Another DTR saved from scrapyard heaven!!! 😉

          declanD Offline
          declanD Offline
          declan
          wrote on last edited by declan
          #86

          I wasn't happy with the way the bike turned out the black engine turned hideous when fuel touched it and the gold frame was just a bit too much so now the frame is satin black as are the rims and I've been working on the engine it's not finished yet but I'm happy with the over all look, it needed mains and seals so it seemed the perfect time to paint it up also have a stainless bolt kit coming for the engine. It does need new rings but I'll get them at a later date, also got v force reeds on there

          declanD 1 Reply Last reply
          0
          • declanD declan

            I wasn't happy with the way the bike turned out the black engine turned hideous when fuel touched it and the gold frame was just a bit too much so now the frame is satin black as are the rims and I've been working on the engine it's not finished yet but I'm happy with the over all look, it needed mains and seals so it seemed the perfect time to paint it up also have a stainless bolt kit coming for the engine. It does need new rings but I'll get them at a later date, also got v force reeds on there

            declanD Offline
            declanD Offline
            declan
            wrote on last edited by
            #87

            alt text

            markus.wM NINJAN 2 Replies Last reply
            2
            • declanD declan

              alt text

              markus.wM Offline
              markus.wM Offline
              markus.w
              wrote on last edited by
              #88

              @declan I quite like the blue barrel and head. Can I pick your brains on the wheels please? I plan on doing my wheels satin black. Have you got any tips for Which primer to help the paint adhere to the standard (chrome?) Rims please? Also which paint and lacquer please? I've considered powder coating but I believe I'd have to strip and rebuild the wheels

              declanD 1 Reply Last reply
              0
              • declanD declan

                alt text

                NINJAN Offline
                NINJAN Offline
                NINJA
                wrote on last edited by
                #89

                @declan Yamaha blue, nice job there bud!!! 👍

                SEDUCED BY THE DARK SIDE!!!

                declanD 1 Reply Last reply
                0
                • markus.wM markus.w

                  @declan I quite like the blue barrel and head. Can I pick your brains on the wheels please? I plan on doing my wheels satin black. Have you got any tips for Which primer to help the paint adhere to the standard (chrome?) Rims please? Also which paint and lacquer please? I've considered powder coating but I believe I'd have to strip and rebuild the wheels

                  declanD Offline
                  declanD Offline
                  declan
                  wrote on last edited by declan
                  #90

                  @markus-w I can't help you out too much bud the wheels were just a quick and dirty job, originally I sprayed my rims Matt black no primer no lacquer and it adhered almost perfect to them I went over that with a gold brush on paint rustoleum I think it was and that adheres to anything then I just brushed satin black over that I intend on doing them properly at some point, if I were doing it without powder coating I would use a self etching primer cover the chrome fully them just pick a good quality paint of your choice and do light coats one 500ml can should be enough for both wheels providing you do light costs I personally wouldn't bother with lacquer but that's your call.

                  markus.wM 1 Reply Last reply
                  1
                  • NINJAN NINJA

                    @declan Yamaha blue, nice job there bud!!! 👍

                    declanD Offline
                    declanD Offline
                    declan
                    wrote on last edited by
                    #91

                    @ninja thanks bud

                    1 Reply Last reply
                    0
                    • declanD declan

                      @markus-w I can't help you out too much bud the wheels were just a quick and dirty job, originally I sprayed my rims Matt black no primer no lacquer and it adhered almost perfect to them I went over that with a gold brush on paint rustoleum I think it was and that adheres to anything then I just brushed satin black over that I intend on doing them properly at some point, if I were doing it without powder coating I would use a self etching primer cover the chrome fully them just pick a good quality paint of your choice and do light coats one 500ml can should be enough for both wheels providing you do light costs I personally wouldn't bother with lacquer but that's your call.

                      markus.wM Offline
                      markus.wM Offline
                      markus.w
                      wrote on last edited by
                      #92

                      @declan thank you. 👍

                      1 Reply Last reply
                      0
                      • declanD Offline
                        declanD Offline
                        declan
                        wrote on last edited by declan
                        #93

                        alt text

                        Starting to take shape now got a lot of wiring to clean up.

                        declanD 1 Reply Last reply
                        1
                        • declanD declan

                          alt text

                          Starting to take shape now got a lot of wiring to clean up.

                          declanD Offline
                          declanD Offline
                          declan
                          wrote on last edited by
                          #94

                          hey guys so it was test fire fast today and after a ton of kicking it ran twice for a few secs it was very weak I've narrowed it down to a weak spark the spark is blue but even if I hold the plug it doesent shock me nor if I put my finger in the ht cap the stator was tested as good not too long ago I will have to re check that I can't see anything obvious on the cdi side of things, but my wiring loom is bad a lot of connectors that just don't have anything connected mostly bullet connectors behind the headlight besides the kill switch which I also don't have is there any wires not including the key switch that can ground and weaken spark

                          declanD 1 Reply Last reply
                          0
                          • declanD declan

                            hey guys so it was test fire fast today and after a ton of kicking it ran twice for a few secs it was very weak I've narrowed it down to a weak spark the spark is blue but even if I hold the plug it doesent shock me nor if I put my finger in the ht cap the stator was tested as good not too long ago I will have to re check that I can't see anything obvious on the cdi side of things, but my wiring loom is bad a lot of connectors that just don't have anything connected mostly bullet connectors behind the headlight besides the kill switch which I also don't have is there any wires not including the key switch that can ground and weaken spark

                            declanD Offline
                            declanD Offline
                            declan
                            wrote on last edited by
                            #95

                            @declan Relative false alarm guys the Chinese dt125r coil pack i bought a year or so ago and only rode on once was dead I swapped it to the oem one that i thought was dead and it fired right up, y'know there's a lesson in here somewhere

                            CalumC 1 Reply Last reply
                            1
                            • declanD declan

                              @declan Relative false alarm guys the Chinese dt125r coil pack i bought a year or so ago and only rode on once was dead I swapped it to the oem one that i thought was dead and it fired right up, y'know there's a lesson in here somewhere

                              CalumC Online
                              CalumC Online
                              Calum
                              wrote on last edited by
                              #96

                              @declan I bought one of those "Racing" coils. Nothing but problems. Since fitted genuine 3WM Coil now runs fine.

                              Always Originate, Never Pirate!

                              declanD 1 Reply Last reply
                              0
                              • CalumC Calum

                                @declan I bought one of those "Racing" coils. Nothing but problems. Since fitted genuine 3WM Coil now runs fine.

                                declanD Offline
                                declanD Offline
                                declan
                                wrote on last edited by
                                #97

                                @calum I've used all manor of un branded Chinese stuff and still do but anything Chinese that specifically says it fits the dt parts wise has been absolute crap

                                declanD 1 Reply Last reply
                                0
                                • declanD declan

                                  @calum I've used all manor of un branded Chinese stuff and still do but anything Chinese that specifically says it fits the dt parts wise has been absolute crap

                                  declanD Offline
                                  declanD Offline
                                  declan
                                  wrote on last edited by declan
                                  #98

                                  The bike runs decent but I still have play in the stator side crank even though it has brand new koyo mains is it possible the crank has worn down somehow over the years, it was all tight when I fitted them and it's only ran for around 3 minutes and I have a top end rattle I can't find any cause for this piston fits good no compression change powervalve seems fine it didn't have this sound before the only thing that's channged are new mains new piston and v force reeds it doesent sound like the crank I'm also using a thinner base gasket but surely that's not enough to cause issues?

                                  declanD 1 Reply Last reply
                                  1
                                  • declanD declan

                                    The bike runs decent but I still have play in the stator side crank even though it has brand new koyo mains is it possible the crank has worn down somehow over the years, it was all tight when I fitted them and it's only ran for around 3 minutes and I have a top end rattle I can't find any cause for this piston fits good no compression change powervalve seems fine it didn't have this sound before the only thing that's channged are new mains new piston and v force reeds it doesent sound like the crank I'm also using a thinner base gasket but surely that's not enough to cause issues?

                                    declanD Offline
                                    declanD Offline
                                    declan
                                    wrote on last edited by
                                    #99

                                    The play in the flywheel feels the same as it's always been I rode it for years with the same play so I'm assuming the crank surface might have worn down, when it's running and I put my finger on the plastic pv pulley there's a deep sounding impact noise as far as I'm aware it's always done that is that normal?

                                    S 1 Reply Last reply
                                    0
                                    • declanD declan

                                      The play in the flywheel feels the same as it's always been I rode it for years with the same play so I'm assuming the crank surface might have worn down, when it's running and I put my finger on the plastic pv pulley there's a deep sounding impact noise as far as I'm aware it's always done that is that normal?

                                      S Offline
                                      S Offline
                                      SpookDog
                                      wrote on last edited by SpookDog
                                      #100

                                      @declan

                                      Is the piston over 57mm? Sometimes the power valve needs grinding to profile so it doesn’t hit the piston. The same with the head and the head gasket.
                                      Have you adjusted the power valve position and/or gotten a rebore very recently?

                                      The new bearings should eliminate any play. Are you sure the flywheel is tight on the crank? Do you have the thick washer fitted under the nut?
                                      If you undo the nut and the flywheel is anything other than on there tight and needing a puller to remove, there’s something wrong...

                                      I use a large flathead screwdriver to check for main bearing play on the flywheel side. Very gentle up and down pressure shows any real wear. Anything else is just flex in the shaft...

                                      declanD 2 Replies Last reply
                                      0
                                      • S SpookDog

                                        @declan

                                        Is the piston over 57mm? Sometimes the power valve needs grinding to profile so it doesn’t hit the piston. The same with the head and the head gasket.
                                        Have you adjusted the power valve position and/or gotten a rebore very recently?

                                        The new bearings should eliminate any play. Are you sure the flywheel is tight on the crank? Do you have the thick washer fitted under the nut?
                                        If you undo the nut and the flywheel is anything other than on there tight and needing a puller to remove, there’s something wrong...

                                        I use a large flathead screwdriver to check for main bearing play on the flywheel side. Very gentle up and down pressure shows any real wear. Anything else is just flex in the shaft...

                                        declanD Offline
                                        declanD Offline
                                        declan
                                        wrote on last edited by
                                        #101

                                        @spookdog thick washer is not installed since ive lost it but there's enough thread that its not needed flywheel is tight and fitted correctly, removed the cylinder earlier no damage or marks on piston or rings no sign of detonation i fitted an oem thickness base gasket while i was there nothing wrong with the rod or bearings wrist pin is good

                                        1 Reply Last reply
                                        0
                                        • S SpookDog

                                          @declan

                                          Is the piston over 57mm? Sometimes the power valve needs grinding to profile so it doesn’t hit the piston. The same with the head and the head gasket.
                                          Have you adjusted the power valve position and/or gotten a rebore very recently?

                                          The new bearings should eliminate any play. Are you sure the flywheel is tight on the crank? Do you have the thick washer fitted under the nut?
                                          If you undo the nut and the flywheel is anything other than on there tight and needing a puller to remove, there’s something wrong...

                                          I use a large flathead screwdriver to check for main bearing play on the flywheel side. Very gentle up and down pressure shows any real wear. Anything else is just flex in the shaft...

                                          declanD Offline
                                          declanD Offline
                                          declan
                                          wrote on last edited by
                                          #102

                                          @spookdog piston is 56.90 no contact with the valve

                                          D 1 Reply Last reply
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