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DT125R FORUM

CalumC

Calum

@Calum
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Recent Best Controversial

  • Is the Zeeltronic worth it?
    CalumC Calum

    So just go with the stock settings. You can't go too far wrong.

    The easiest way go get started with learning is by having a play with the powervalve timings. You won't run the risk of detination and damaging your engine, so it's a safe place to start

    DTX

  • Is the Zeeltronic worth it?
    CalumC Calum

    I love mine, I have about 5 Zeeltronic ignition systems and just this week bought another one.

    I'd say, bang for buck, the Zeeltronic made the single biggest impact on my DTRE, over exhaust/Porting/carb the ignition system made the biggest jump in performance.

    DTX

  • 1990 dtr125 revival
    CalumC Calum

    Hi @barron-1989,

    Great little project you have there. Looks as though it's coming together nicely now.

    Haven't seen anything on the For Sale section for years. These days it seems like FaceAche is your best friend here. The sale sections are not visible to members below a certain post count mind you, although I haven't looked at the settings since I set this website up over 10 years ago.

    These are cracking little machines, it won't take you long to get her ticking over nicely that's for sure.

    What bits are you after just out of interest?

    DTR

  • Vibrations after new crank seals fitted. DT200R 1987
    CalumC Calum

    Shouldn't be too difficult.

    You see the little dot on the balancer shaft cog, that should align with the corresponding dot on the crank gear. On the DTR, it's like the piston is at TDC for the dot to align.

    But should be simple enough.

    Engine

  • The Dionysus Project (Aprilia ETX 125 Rotax 122)
    CalumC Calum

    Slow slow progress on this.

    Made a bit of a push on this the last couple of weeks.

    New Renthal chain fitted. Bought some nice Apico foot rests and refitted/bled the front brake system.

    No surprises, but the original brake caliper was shot, completely seized solid.I managed to source another one, but one of the pistons was stuck. Once I addressed that, I found I was unable to pressurise the system, the master cylinder was shot.

    These bikes share the same master cylinder as the Cagiva Planet, but I was unable to source one of those for a reasonable price. I ended up getting a KTM Duke 390 front master cylinder as the closest match I could find.

    Front brake now bled and working. Bought lovely Hel lines front and back. The rear master cylinder's wiring loom was shot to buggery. The banjo switch was all snapped and the wires were merely soldered onto the bolt.

    A new genuine bolt, wire harness restored, then I designed and 3D printed the cover to secure it all into place.

    Need to reattach the rear brake master cylinder fluid reservoir and see what surprises are in store for me for the rear 😮

    Hoping to continue to make progress on this as it's basically done. Just need to find original panels (or refurbish my ones for now).

    Other aprilia etx rotax dionysus

  • Carb recommendation
    CalumC Calum

    @kepirok I haven't ridden it in years! I do really want to though, it's a great bike 🙂

    Engine

  • Carb recommendation
    CalumC Calum

    @kepirok Probably lost to time now due to Photobucket and Imgur. But everything is documented on my build thread and I made a YouTube video of the build, so you can piece the two together there.

    https://dt125r.co.uk/topic/15/the-leviathan-project?_=1776597285894

    https://youtu.be/jZ1C_xCmqWg

    Engine

  • Ciao al Forum
    CalumC Calum

    That's so cool!

    It's been ages since I have been on my DT. I ought to sort the bits out on it and get it up and running again.

    My ETX is close to being done as well and that thing will rip when it's finished

    Welcome New Owners!

  • Ciao al Forum
    CalumC Calum

    Hello and welcome to the forum!

    Tidy looking TDR you have there 😃

    @hotshot-iii Always heard good things about the TDR250. @scrimsmustang Used to rate them as well.

    Welcome New Owners!

  • Carb recommendation
    CalumC Calum

    Oh awesome! Congrats on the bike. I've had mine now 16 odd years now!

    Some great advice here, but I'll just chime in with some alternative idea for food for thought, but it doesn't negate the great advice we have here.

    Many years ago, I went down the TZR Belgarda route, which effectively ran a DT125RE engine, just modified porting. As a result, I ended up using the carb from that bike, which was a Dellorto VHSA 32mm carb. These are probably easier to find as they're used heavily in the scooter community.

    I've never had problems with that setup, but I am not convinced that the bike is that rapid (despite all the mods I've done), but maybe I just got used to it.

    Engine

  • New member needing advice
    CalumC Calum

    I just run an NGK cap for mine.
    https://www.pjme.co.uk/acatalog/NGK-Spark-Plug-Cap-Racing-Red-1550.html

    Pretty sure I run an NGK lead as well to be fair.

    Electrics

  • Jetting the carb
    CalumC Calum

    So I don't align the powervalve with the hole (partly because my exhaust/valve have been ported so it probably isn't right anyway. You did right by aligning flush with the exhaust port. I'd just focus on that, take the exhaust off and align it with the exhaust port. Flick the ignition on and off a few times to make sure the cables don't realign.

    If you want a quick way to diagnose your problem to get you a steer in the right direction then I'd do this.

    1. Align the powervalve flush with the exhaust port
    2. Disconnect the powervalve servo
    3. Remove the carb air filter boot (eliminating the airbox)
    4. Run the bike with no air filter

    What this should do.

    Remove the powervalve will stifle bottom end, but 6k+ should shoot off like a rocket.

    Eliminating the airfilter removes any restrictions that might be present in the air intake tract. Whilst not ideal running without a filter, it will be fine for a short space of time. Unless a stone flicks into the inlet you'll be fine.

    You should now be running the bike quite lean (so avoid prolonged wide open throttle). The bike should run better now than ever.

    If it runs worse, it tells you your jetting is too rich. If it runs better then you know that you need more fuel. If it runs the same, then you know the problem lies elsewhere.

    I am expecting it to be the latter, I'm expecting the problem to lie else where, but ruling these items out first, means we can then start to go more technical knowing that we've addressed the simple things first.

    DTX

  • New member needing advice
    CalumC Calum

    The OEM ones are apparently made by GPR or Tourmax.

    One manufactured by Mitsubishi should be of sufficient quality, Mitsubishi supply into Yamaha for a lot of other parts these days.

    Can you link the one you're looking to buy?

    Presumably it's this one:
    https://yambits.co.uk/dt125re-ignition-coil-mitsubishi-japan-p-222065.html

    Yambits is a quality website, so should be reliable and Mitsubishi is not going to mess about with subpar coils.

    Electrics

  • Hello everybody
    CalumC Calum

    Hi John,

    Sounds like a lovely little time machine you've got there.

    Cracking bike and very very reliable, if it's not working, then it'll be something very simple and I am sure we'll be on hand to answer any questions you may have in an attempt to get you on the road again.

    Welcome New Owners!

  • 2004 DT RE COIL QUESTION
    CalumC Calum

    Definitely go the OEM route for sure.

    Electrics

  • 2004 DT RE COIL QUESTION
    CalumC Calum

    I must admit, I don't bother explicitly bleeding the pump anymore, since it's an open system anyway it should self bleed. I.e. it's not a sealed system.

    If the pump comes off, I usual stick some two stroke into the fuel for belt and braces.

    But I have always ran clear oil lines as it's better to be safe than sorry.

    Electrics

  • 2004 DT RE COIL QUESTION
    CalumC Calum

    The coil was used on a large variety of machines and can be ordered online:

    https://www.motorcyclespareparts.eu/en/yamaha-parts/3rwh23100000

    Ultimately, it'll be a fairly generic part and I'm sure one off the DTR would work fine, the basic engine is the same, but there appear to be some subtleties, so best just stick to the part number described.

    Electrics

  • New member needing advice
    CalumC Calum

    Definitely don't buy an aftermarket coil they are useless!

    Go OEM or don't bother. I'd be surprised if it is the coil, but given the availability of the bike, finding another one shouldn't be too tricky. I bought a brand new genuine one not too long ago as I made the mistake of buying a Chinese one and it causing all manner of problems.

    Electrics

  • Jetting the carb
    CalumC Calum

    Well, the Mito engine is highly strung. The Mito runs rings around the DTR, but as a result they're a lot more fragile.

    I had the same thing with my ETX, absolutely battered bike, but it's in such a low state of tune that the engine was crisp, almost criminal to rebuild it.

    DTX

  • Jetting the carb
    CalumC Calum

    #PotentialHandGrenade 🤣

    https://www.youtube.com/shorts/0KlaU_adlWg

    This was the state of my Raptor piston prior to me rebuilding it. Engine was running absolutely tip top prior to dismantling it. But this was a literal ticking time bomb.

    DTX
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