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DT125R FORUM

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  4. DT200WR restoration project pic heavy

DT200WR restoration project pic heavy

Scheduled Pinned Locked Moved DTR
272 Posts 17 Posters 154.2k Views 5 Watching
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  • CalumC Calum

    @Louis-James Double check the wiring to make sure you haven't connected up the wrong sides. Sounds like a relay issue to me, I've had that a few times before.

    Louis-DT-WRL
    Louis-DT-WRL
    Louis-DT-WR
    wrote on last edited by
    #106

    @Calum that's what I think but it's a hard part to find. All earths were cleaned

    1 Reply Last reply
    0
    • CalumC
      CalumC
      Calum
      wrote on last edited by
      #107

      I think I've had this before when only one of the indicators are connected.

      Always Originate, Never Pirate!

      1 Reply Last reply
      1
      • F
        F
        finnerz89
        wrote on last edited by
        #108

        What wattage lamps have you used in the indicators?
        When I changed mine to higher wattage i got the same symptoms you're describing.

        Current bikes:
        DT125X '07
        Street Triple R '11
        Aprilia ETV1000 '02

        Previous:
        DR650RSE '96
        FJ1200 '92

        Louis-DT-WRL 1 Reply Last reply
        1
        • F finnerz89

          What wattage lamps have you used in the indicators?
          When I changed mine to higher wattage i got the same symptoms you're describing.

          Louis-DT-WRL
          Louis-DT-WRL
          Louis-DT-WR
          wrote on last edited by
          #109

          @finnerz89 they're original ones but new

          CalumC 1 Reply Last reply
          0
          • Louis-DT-WRL Louis-DT-WR

            @finnerz89 they're original ones but new

            CalumC
            CalumC
            Calum
            wrote on last edited by
            #110

            @Louis-James Check that the bulbs haven't gone and/or that the loom provides continutity throughout.

            Always Originate, Never Pirate!

            Louis-DT-WRL 1 Reply Last reply
            0
            • CalumC Calum

              @Louis-James Check that the bulbs haven't gone and/or that the loom provides continutity throughout.

              Louis-DT-WRL
              Louis-DT-WRL
              Louis-DT-WR
              wrote on last edited by
              #111

              @Calum cheers call, seems a bit of a coincidence that it's both sides

              CalumC 1 Reply Last reply
              0
              • Louis-DT-WRL Louis-DT-WR

                @Calum cheers call, seems a bit of a coincidence that it's both sides

                CalumC
                CalumC
                Calum
                wrote on last edited by
                #112

                @Louis-James Just make sure front right is connected to rear right and front left is connected to rear left.

                Always Originate, Never Pirate!

                1 Reply Last reply
                0
                • F
                  F
                  finnerz89
                  wrote on last edited by
                  #113

                  If the lamps are standard my money is on the relay. Try disconnecting one and see if you get a flash then.
                  Is the switchgear new?

                  Current bikes:
                  DT125X '07
                  Street Triple R '11
                  Aprilia ETV1000 '02

                  Previous:
                  DR650RSE '96
                  FJ1200 '92

                  Louis-DT-WRL 1 Reply Last reply
                  0
                  • F finnerz89

                    If the lamps are standard my money is on the relay. Try disconnecting one and see if you get a flash then.
                    Is the switchgear new?

                    Louis-DT-WRL
                    Louis-DT-WRL
                    Louis-DT-WR
                    wrote on last edited by
                    #114

                    @finnerz89 does a single flash then stats on.. always the small things take the time haha.

                    F 1 Reply Last reply
                    0
                    • Louis-DT-WRL Louis-DT-WR

                      @finnerz89 does a single flash then stats on.. always the small things take the time haha.

                      F
                      F
                      finnerz89
                      wrote on last edited by
                      #115

                      @Louis-James another thought, is the light in the clocks led? Try disconnecting that if it is

                      Current bikes:
                      DT125X '07
                      Street Triple R '11
                      Aprilia ETV1000 '02

                      Previous:
                      DR650RSE '96
                      FJ1200 '92

                      Louis-DT-WRL 1 Reply Last reply
                      -1
                      • CalumC
                        CalumC
                        Calum
                        wrote on last edited by
                        #116

                        Yeah, could be your chinese clocks causing problems.

                        Always Originate, Never Pirate!

                        1 Reply Last reply
                        0
                        • F finnerz89

                          @Louis-James another thought, is the light in the clocks led? Try disconnecting that if it is

                          Louis-DT-WRL
                          Louis-DT-WRL
                          Louis-DT-WR
                          wrote on last edited by
                          #117

                          @finnerz89 no because I'm only using the new clocks shell. All wires and bulbs I swapped over

                          F 1 Reply Last reply
                          0
                          • Louis-DT-WRL Louis-DT-WR

                            @finnerz89 no because I'm only using the new clocks shell. All wires and bulbs I swapped over

                            F
                            F
                            finnerz89
                            wrote on last edited by
                            #118

                            @Louis-James hmmmm 🤔

                            Current bikes:
                            DT125X '07
                            Street Triple R '11
                            Aprilia ETV1000 '02

                            Previous:
                            DR650RSE '96
                            FJ1200 '92

                            1 Reply Last reply
                            0
                            • Louis-DT-WRL
                              Louis-DT-WRL
                              Louis-DT-WR
                              wrote on last edited by
                              #119

                              https://youtu.be/La0VeAoF2fU

                              1 Reply Last reply
                              1
                              • F
                                F
                                finnerz89
                                wrote on last edited by
                                #120

                                Looking good 👍

                                Current bikes:
                                DT125X '07
                                Street Triple R '11
                                Aprilia ETV1000 '02

                                Previous:
                                DR650RSE '96
                                FJ1200 '92

                                Louis-DT-WRL 1 Reply Last reply
                                0
                                • F finnerz89

                                  Looking good 👍

                                  Louis-DT-WRL
                                  Louis-DT-WRL
                                  Louis-DT-WR
                                  wrote on last edited by
                                  #121

                                  @finnerz89 thanks 🙂 I'll get some more videos outside on a nice day

                                  1 Reply Last reply
                                  0
                                  • CalumC
                                    CalumC
                                    Calum
                                    wrote on last edited by
                                    #122

                                    Yeah that looks mega!

                                    Always Originate, Never Pirate!

                                    Louis-DT-WRL 1 Reply Last reply
                                    1
                                    • CalumC Calum

                                      Yeah that looks mega!

                                      Louis-DT-WRL
                                      Louis-DT-WRL
                                      Louis-DT-WR
                                      wrote on last edited by
                                      #123

                                      @Calum cheers mate.

                                      Just finishing the final parts.

                                      Going to inspect the oil pump drive gear to ensure its all ok as the guy before disconnected it.

                                      The pump leaks from the oil seal. I've stripped, cleaned and ordered a new seal.

                                      Always the last little things like the brake lights sensitivity etc to finish

                                      alt text

                                      alt text

                                      1 Reply Last reply
                                      1
                                      • Louis-DT-WRL
                                        Louis-DT-WRL
                                        Louis-DT-WR
                                        wrote on last edited by
                                        #124

                                        Need a bit of advice.
                                        I'm not used to this clutch set up.

                                        I only removed the clutch cover to fit a new oil pump gear.

                                        But when I put it back on the Kickstarter wouldn't crank.
                                        After playing around I got that back into action.

                                        However there is no tension in the clutch lever.
                                        I'm not sure it the clutch arm needs a full 360deg rotation.
                                        I'm not very familiar with this setup.
                                        The clutch operated fine before and was a new one when I bought the bike.

                                        Part 11 in this diagram just wobbles around.. but I'm not sure if it's correct.

                                        https://www.fowlersparts.co.uk/parts/4098902/wr200r-4bf1-1992-999-a/clutch

                                        NINJAN 1 Reply Last reply
                                        0
                                        • Louis-DT-WRL Louis-DT-WR

                                          Need a bit of advice.
                                          I'm not used to this clutch set up.

                                          I only removed the clutch cover to fit a new oil pump gear.

                                          But when I put it back on the Kickstarter wouldn't crank.
                                          After playing around I got that back into action.

                                          However there is no tension in the clutch lever.
                                          I'm not sure it the clutch arm needs a full 360deg rotation.
                                          I'm not very familiar with this setup.
                                          The clutch operated fine before and was a new one when I bought the bike.

                                          Part 11 in this diagram just wobbles around.. but I'm not sure if it's correct.

                                          https://www.fowlersparts.co.uk/parts/4098902/wr200r-4bf1-1992-999-a/clutch

                                          NINJAN
                                          NINJAN
                                          NINJA
                                          wrote on last edited by
                                          #125

                                          @Louis-James Did you not take any pics before you dismantled it???

                                          SEDUCED BY THE DARK SIDE!!!

                                          Louis-DT-WRL 1 Reply Last reply
                                          0

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                                          With your input, this post could be even better 💗

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