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DT125R FORUM

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  4. Project SMX [Pic Heavy]

Project SMX [Pic Heavy]

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  • stinkwheelerS Offline
    stinkwheelerS Offline
    stinkwheeler
    wrote on last edited by stinkwheeler
    #197

    Yea id say the acerbis ones 👍

    The hills are alive with the sound of ... braaaap baaaaap 😁

    1 Reply Last reply
    1
    • P Offline
      P Offline
      Pablo13
      wrote on last edited by
      #198

      Agreed :smiling_face_with_sunglasses:

      1 Reply Last reply
      1
      • NINJAN NINJA

        Decisions, decisions;

        IMG_3001.JPG

        Which handguards do you guys reckon look the best???

        declanD Offline
        declanD Offline
        declan
        wrote on last edited by
        #199

        @NINJA acerbis

        1 Reply Last reply
        1
        • NINJAN NINJA

          Decisions, decisions;

          IMG_3001.JPG

          Which handguards do you guys reckon look the best???

          pedrobatista10P Offline
          pedrobatista10P Offline
          pedrobatista10
          wrote on last edited by
          #200

          @NINJA acerbis look very good!

          1 Reply Last reply
          1
          • NINJAN Offline
            NINJAN Offline
            NINJA
            wrote on last edited by NINJA
            #201

            Did someone say SuperMoto??? 🏍💨

            IMG_3031.JPG

            IMG_3037.JPG

            I think that the handguards look Uber Cool and tie in really well with the bike's colour scheme. But the only downside is they provide less room than the Barkbusters, which means I will have to get some shorter levers for my brake and clutch. So I'll have to save up for those ASV lever's I've been drooling over already!!!
            :smiling_face_with_heart-eyes: :face_blowing_a_kiss: :smiling_face_with_heart-eyes: :face_savouring_delicious_food: :face_savouring_delicious_food: :face_savouring_delicious_food:

            IMG_3023.JPG

            IMG_3025.JPG

            IMG_3026.JPG

            SEDUCED BY THE DARK SIDE!!!

            1 Reply Last reply
            1
            • CalumC Offline
              CalumC Offline
              Calum
              wrote on last edited by
              #202

              That is looking super tidy!

              Always Originate, Never Pirate!

              1 Reply Last reply
              0
              • NINJAN Offline
                NINJAN Offline
                NINJA
                wrote on last edited by NINJA
                #203

                Hy Mec - How you doinggg???

                IMG_3090.JPG

                IMG_3092.JPG

                IMG_3087.JPG

                She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                IMG_3067.JPG

                I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                IMG_3063.JPG

                IMG_3068.JPG

                IMG_3097.JPG

                After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                SEDUCED BY THE DARK SIDE!!!

                NINJAN 1 Reply Last reply
                0
                • NINJAN NINJA

                  Hy Mec - How you doinggg???

                  IMG_3090.JPG

                  IMG_3092.JPG

                  IMG_3087.JPG

                  She took a bit of setting up and after several bleed's, a full strip down and rebuild of the slave cylinder I have finally got her working. I can't wait to test her out for real, but first impressions is that the clutch is buttery smooth to operate!!! :grinning_face_with_smiling_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                  I had to modify the clutch arm to follow the curve on the clutch case, as the arm would not pull the clutch cam lever properly otherwise and it also stopped the cam lever from retracting back as well;

                  IMG_3067.JPG

                  I re-used the OEM clutch cable and cut off the end, as it has a rather nice double oil seal on it. Plus it moves the slave cylinder away from the clutch case, thus providing room for the oil pipes to neatly tuck behind it. I also cut a piece off the plastic protection sleeve and used that to join the slave cylinder to the old clutch cable. I also found a U shaped bracket I had lying around which was nearly a perfect fit to secure the slave cylinder. I just used a longer bolt and added some washers to keep it all secure.

                  IMG_3063.JPG

                  IMG_3068.JPG

                  IMG_3097.JPG

                  After some adjustments I was able to get her working really well, I will only know for-sure once the engine is running and I can test the gear shifting out properly, as the Rotax engine does not seem to like shifting up and down the gears without the engine running. As I had some problems with the grip shift mechanism sticking whilst testing the Hymec. So I had to remove the clutch case and strip the grip shift down, to clean it all up, re-grease it all and reassemble it to stop it sticking. But after much fannying around and tweaking she seems really solid now, but the true test will be with a running engine, so it's TBC..................

                  NINJAN Offline
                  NINJAN Offline
                  NINJA
                  wrote on last edited by NINJA
                  #204

                  The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                  IMG_3100.JPG

                  It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                  IMG_3110.JPG

                  IMG_3105.JPG

                  IMG_3107.JPG

                  She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                  :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                  IMG_2260.JPG

                  SEDUCED BY THE DARK SIDE!!!

                  Louis-DT-WRL 1 Reply Last reply
                  2
                  • CalumC Offline
                    CalumC Offline
                    Calum
                    wrote on last edited by
                    #205

                    yeah that's looking sweet bud!

                    Always Originate, Never Pirate!

                    1 Reply Last reply
                    0
                    • NINJAN NINJA

                      The angled inlet manifold for the 34mm Dellorto carb finally arrived, 3 weeks from Italy via the Donkey express!!!

                      IMG_3100.JPG

                      It's designed to fit the stock reed block, so some mods were called for. Once I had cut off the reed flange, I set about port matching it as best I could to the new Italkit Carbon reed block;

                      IMG_3110.JPG

                      IMG_3105.JPG

                      IMG_3107.JPG

                      She's not perfect, but it is lovely and smooth, I feel that it turned out pretty good, so she's all ready for fitting now, along with that shiny 34mm Dellorto carb I purchased some months ago.
                      :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes: :grinning_face_with_smiling_eyes:

                      IMG_2260.JPG

                      Louis-DT-WRL Offline
                      Louis-DT-WRL Offline
                      Louis-DT-WR
                      wrote on last edited by
                      #206

                      @NINJA loving the attention to detail! Good work!

                      NINJAN 1 Reply Last reply
                      1
                      • Louis-DT-WRL Louis-DT-WR

                        @NINJA loving the attention to detail! Good work!

                        NINJAN Offline
                        NINJAN Offline
                        NINJA
                        wrote on last edited by
                        #207

                        @Louis-James Thanks man, I'm just following in your footsteps!!! :grinning_face_with_smiling_eyes: :winking_face: :smiling_face_with_open_mouth_closed_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                        SEDUCED BY THE DARK SIDE!!!

                        Louis-DT-WRL 1 Reply Last reply
                        1
                        • NINJAN NINJA

                          @Louis-James Thanks man, I'm just following in your footsteps!!! :grinning_face_with_smiling_eyes: :winking_face: :smiling_face_with_open_mouth_closed_eyes: :face_with_stuck-out_tongue_winking_eye: :grinning_face_with_smiling_eyes:

                          Louis-DT-WRL Offline
                          Louis-DT-WRL Offline
                          Louis-DT-WR
                          wrote on last edited by
                          #208

                          @NINJA easy to get carried away but feels good knowing everything is 100%

                          NINJAN 1 Reply Last reply
                          1
                          • Louis-DT-WRL Louis-DT-WR

                            @NINJA easy to get carried away but feels good knowing everything is 100%

                            NINJAN Offline
                            NINJAN Offline
                            NINJA
                            wrote on last edited by
                            #209

                            @Louis-James Peace_of_mind is a wonderful thing for-sure!!! :grinning_face_with_smiling_eyes: :smiling_face_with_sunglasses: 🤗 :smiling_face_with_heart-eyes:

                            SEDUCED BY THE DARK SIDE!!!

                            1 Reply Last reply
                            1
                            • NINJAN Offline
                              NINJAN Offline
                              NINJA
                              wrote on last edited by
                              #210

                              WOOP WOOP - The airbox upgrades have arrived;

                              IMG_3116.JPG

                              SEDUCED BY THE DARK SIDE!!!

                              Louis-DT-WRL 1 Reply Last reply
                              0
                              • NINJAN NINJA

                                WOOP WOOP - The airbox upgrades have arrived;

                                IMG_3116.JPG

                                Louis-DT-WRL Offline
                                Louis-DT-WRL Offline
                                Louis-DT-WR
                                wrote on last edited by
                                #211

                                @NINJA said in Project SMX [Pic Heavy]:

                                WOOP WOOP - The airbox upgrades have arrived;

                                IMG_3116.JPG

                                Fun times... Everyone loves the postman bringing new bits 😁

                                1 Reply Last reply
                                1
                                • NINJAN Offline
                                  NINJAN Offline
                                  NINJA
                                  wrote on last edited by NINJA
                                  #212

                                  Air box upgrades are installed and I test fitted the box, here's the before and after pics;

                                  IMG_3126.JPG

                                  IMG_3119.JPG

                                  IMG_3155.JPG

                                  IMG_2776.JPG

                                  IMG_3140.JPG

                                  IMG_2779.JPG

                                  IMG_3145.JPG

                                  Hopefully that will help suck in a bit more air along with the larger 34mm carb of course!!!
                                  :grinning_face_with_smiling_eyes: :smiling_face_with_open_mouth_closed_eyes: :grinning_face_with_smiling_eyes:

                                  SEDUCED BY THE DARK SIDE!!!

                                  1 Reply Last reply
                                  1
                                  • NINJAN Offline
                                    NINJAN Offline
                                    NINJA
                                    wrote on last edited by
                                    #213

                                    That's a wrap!!! 😁😎😁🏍💨

                                    Before;
                                    IMG_3230.JPG

                                    After;
                                    IMG_3236.JPG

                                    SEDUCED BY THE DARK SIDE!!!

                                    1 Reply Last reply
                                    2
                                    • NINJAN Offline
                                      NINJAN Offline
                                      NINJA
                                      wrote on last edited by NINJA
                                      #214

                                      The 34mm Dellorto carb is fitted and I also fitted those other parts back on too, she's coming together nicely now;

                                      IMG_3257.JPG

                                      IMG_3255.JPG

                                      IMG_3260.JPG

                                      I added the Tail tidy and wired her up, I need to order some new indicators as the one's I have look to big IMO;

                                      IMG_3244.JPG

                                      And I test fitted a few parts as I was dying to see how she was coming along;

                                      IMG_3284.JPG

                                      SEDUCED BY THE DARK SIDE!!!

                                      1 Reply Last reply
                                      1
                                      • Louis-DT-WRL Offline
                                        Louis-DT-WRL Offline
                                        Louis-DT-WR
                                        wrote on last edited by
                                        #215

                                        It's always very satisfying at this stage 🙂

                                        Good work!

                                        1 Reply Last reply
                                        0
                                        • NINJAN Offline
                                          NINJAN Offline
                                          NINJA
                                          wrote on last edited by NINJA
                                          #216

                                          Another 10mph gained!!!

                                          😁😎😁🏍💨

                                          IMG_3338.JPG

                                          SEDUCED BY THE DARK SIDE!!!

                                          1 Reply Last reply
                                          2
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