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  • Top End Related
    60 699
    60 Topics
    699 Posts
    R
    I use the Athena pipe with the 170 cylinder, it works quite well, and most of the power is in the midrange, even if I can get it to rev higher with modified ignition curve, the torque is in the midrange. I have seen Mick Abbey writing somewhere that the stinger ID needs to be at least 22mm (or was it 23) with the 170 kit, so that is a bit tight at least with the Athena pipe. The black paint seems to hold up quite well on the Athena-branded version.
  • Bottom End Related
    7 42
    7 Topics
    42 Posts
    Hark_PtooieH
    Sorry for commenting on a 3 year old thread, but I have worked a little with balance shafts on humongous machinery and wanted to post a little for posterior knowledge. A single balance shaft on a single-cylinder doesn't really do much. It mostly just phase-shifts the vibrations so they go in another direction. Back and forth instead of up and down, like. Dual balance shafts is another thing. They cooperate in the right direction, and counteract each other in between - and if you put them slightly offset each other vertically they can even mitigate some rotational moment. But balance shafts also have another interesting effect - they can reduce the bearing load. There are actually two different optimums - one which gives the least vibrations but a bit higher bearing load, and another that is the opposite. So when I see that small engines have a single balance shaft, I usually assume it is to allow it to manage high revs by means of lowering bearing forces rather than reducing unpleasant vibrations. There was a bike back in the 90's(?) - some european single-cylinder 2-stroke 250 cc enduro (cross?) - that had a balance shaft and managed to output 70+ hp when all the balance-shaft-less big-brand competitors only gave 55 hp or so. Because it revved to like 12000 when the others quit at 9000 or whatever.
  • Carburetor Related
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    104 Topics
    989 Posts
    Elan nE
    Hey, im trying to understand the fuss about jet differences between models and years and import etc. I find this very interesting and helps me a lot to fully understand the bike. Like take the same model i would say dtx or dtre with a couple years difference and the jets sizes(also pilot jets) switches significantly and with having the same carb like the tm28ss. Why does it have a difference while running the same engine?
  • Return the bike to how it was intended to be!
    28 419
    28 Topics
    419 Posts
    MATT0084M
    Hi, thanks again for the detailed reply and for all the information. I had already heard about the larger snorkel from the DT200/DT230, but I’ve seen that they are very difficult to find. Designing one in CAD could be possible, but I don’t have any experience with CAD programs and I also don’t have access to a 3D printer. Regarding the carbon reeds, I had heard about them before but I’m not sure which ones would be a good option at a reasonable price. I’ve also read that some people install a VForce4 reed block for the Yamaha Blaster on the DT125 with small modifications. However, it’s quite expensive. I did find a cheap copy on AliExpress, but I’m worried that the lower quality materials could damage the engine or even perform worse than the original reed block. The air filter was replaced a few months ago with a TwinAir filter, and the exhaust was also cleaned a few months ago. If I eventually decide to modify those spigots in the inlet port, do you know where I could find a good guide or tutorial to follow?
  • Best powervalve setting for higher revs?

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    declanD
    @finnerz89
  • Dt 125r 1997 tuning need help

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    Louis-DT-WRL
    the 2003 was easy to derestrict the standard 3rm-20 cdi I actually found very good. Restrictions were the standard exhaust and the reed switch in the back of the speedometer. They came with the powervalve from factory unlike some other years which I can't believe they did fit servos! Back when mine was 125cc it would destroy an 1990 DTR
  • Zeeltronic for 2003 DT 125 R

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    CalumC
    @sgt-robuck-5 Don't forget the ignitech @Darty rates them. I used Zeel because it came recommended to me. I will be buying zeel for my upcoming project. I've had problems with them, I contacted them and they sorted it out no quibbles. Peace of mind.
  • Gap at bottom of crankcase

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    CalumC
    I just retitled the thread to help others find it in the future. Saves me answering the same question over and over
  • 2003 DT125R tops out at 65mph ?

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    CalumC
    Oh dear, back on topic anyhow....Let us know how you get on with the PV. If it still struggling then it would sound like it's still restricted and needs sorting ASAP! 2003 models were the WORST for restrictions!
  • Dt125r jetting

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    J
    2strokes in general is jetted plenty rich, to make sure they dont seize. I run my 94 R with snorkel removed, and the airbox opened slightly more. Stock mainjet, and half a notch leaner on the needle. The mainjet is still plenty rich. Stock header, and aftermarked end can, otherwise stock.
  • Why pin your pv ?

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    MightymanM
    I think the sound from my vid shows it pretty well. https://youtu.be/hZQRdm-AB_s It just gives the bike a much more motocrossy feel, really impractical for commuting but fun none-the-less.
  • "Tuning" advantages of open air filters

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    declanD
    @CYBER-NINJA I will do some testing by restricting air flow and getting a new cdi
  • Reed valves

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    Louis-DT-WRL
    No very noticeable, although my v-force v3 works very well, especially in the high revs see my 200cc conversion thread
  • Polish piston crown

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    DartyD
    https://c1.staticflickr.com/3/2816/33775090465_8825e16fdb_c.jpg You shouldn't be polishing either really, but here is a used MITAKA vs a New WOSSNER to illustrate. Carbon does help to a point. The Wossner is a CNC finish, but if your hunting power there wont be any difference. Problem with forged is the difference in thermal expansion to a cast alloy. MITAKA is a good choice for the DT. https://c1.staticflickr.com/1/548/31277391110_2d27cd8549_c.jpg Smooth yes, but a rough surface lends itself to optimising fuel atomisation, that is more important.