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  • Top End Related
    58 688
    58 Topics
    688 Posts
    CalumC
    @HOTSHOT-III Absolutely spot on information here. I've not had the thermostat fail on me, but MY GAWD does my DTR run hot. I am not making this up, my Vespa runs cooler than my DTR. The DTR could seriously benefit from a lower opening thermostat, especially when you tune. I've removed my thermostat and now the DT runs a cool 60 degrees. But you're absolutely spot on about having pressure at the cylinder head. It is stops pockets of stale gas forming causing hot spots on the cylinder head (promoting knock).
  • Bottom End Related
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    7 Topics
    42 Posts
    Hark_PtooieH
    Sorry for commenting on a 3 year old thread, but I have worked a little with balance shafts on humongous machinery and wanted to post a little for posterior knowledge. A single balance shaft on a single-cylinder doesn't really do much. It mostly just phase-shifts the vibrations so they go in another direction. Back and forth instead of up and down, like. Dual balance shafts is another thing. They cooperate in the right direction, and counteract each other in between - and if you put them slightly offset each other vertically they can even mitigate some rotational moment. But balance shafts also have another interesting effect - they can reduce the bearing load. There are actually two different optimums - one which gives the least vibrations but a bit higher bearing load, and another that is the opposite. So when I see that small engines have a single balance shaft, I usually assume it is to allow it to manage high revs by means of lowering bearing forces rather than reducing unpleasant vibrations. There was a bike back in the 90's(?) - some european single-cylinder 2-stroke 250 cc enduro (cross?) - that had a balance shaft and managed to output 70+ hp when all the balance-shaft-less big-brand competitors only gave 55 hp or so. Because it revved to like 12000 when the others quit at 9000 or whatever.
  • Carburetor Related
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    101 Topics
    978 Posts
    S
    I’d clean the carb. Also post info about the colour of the spark plug…
  • Return the bike to how it was intended to be!
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    25 Topics
    384 Posts
    D
    Can anyone help what are the restrictions on these bikes so i can remove them? I unfortunately can't find much anywhere that specifies for this engine because its "really rare"...
  • Dt 125r 1997 tuning need help

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    Louis-DT-WRL
    the 2003 was easy to derestrict the standard 3rm-20 cdi I actually found very good. Restrictions were the standard exhaust and the reed switch in the back of the speedometer. They came with the powervalve from factory unlike some other years which I can't believe they did fit servos! Back when mine was 125cc it would destroy an 1990 DTR
  • Zeeltronic for 2003 DT 125 R

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    CalumC
    @sgt-robuck-5 Don't forget the ignitech @Darty rates them. I used Zeel because it came recommended to me. I will be buying zeel for my upcoming project. I've had problems with them, I contacted them and they sorted it out no quibbles. Peace of mind.
  • Gap at bottom of crankcase

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    CalumC
    I just retitled the thread to help others find it in the future. Saves me answering the same question over and over
  • 2003 DT125R tops out at 65mph ?

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    CalumC
    Oh dear, back on topic anyhow....Let us know how you get on with the PV. If it still struggling then it would sound like it's still restricted and needs sorting ASAP! 2003 models were the WORST for restrictions!
  • Dt125r jetting

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    J
    2strokes in general is jetted plenty rich, to make sure they dont seize. I run my 94 R with snorkel removed, and the airbox opened slightly more. Stock mainjet, and half a notch leaner on the needle. The mainjet is still plenty rich. Stock header, and aftermarked end can, otherwise stock.
  • Why pin your pv ?

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    MightymanM
    I think the sound from my vid shows it pretty well. https://youtu.be/hZQRdm-AB_s It just gives the bike a much more motocrossy feel, really impractical for commuting but fun none-the-less.
  • "Tuning" advantages of open air filters

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    declanD
    @CYBER-NINJA I will do some testing by restricting air flow and getting a new cdi
  • Reed valves

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    Louis-DT-WRL
    No very noticeable, although my v-force v3 works very well, especially in the high revs see my 200cc conversion thread
  • Polish piston crown

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    DartyD
    https://c1.staticflickr.com/3/2816/33775090465_8825e16fdb_c.jpg You shouldn't be polishing either really, but here is a used MITAKA vs a New WOSSNER to illustrate. Carbon does help to a point. The Wossner is a CNC finish, but if your hunting power there wont be any difference. Problem with forged is the difference in thermal expansion to a cast alloy. MITAKA is a good choice for the DT. https://c1.staticflickr.com/1/548/31277391110_2d27cd8549_c.jpg Smooth yes, but a rough surface lends itself to optimising fuel atomisation, that is more important.