Took head off after breakdown

[Zrako]

Well , here we go again . 2nd rebuild . Now with new crank bearings and seals , new piston and rings , new - used clutch , removed kickstart and got new used stay for the sprag clutch and installed starter motor, fresh gear oil.

https://youtu.be/b2MZ359Ag3g

Here is what it sounds like . First start was surprisingly smooth ,was idling bit higher so turned it down and bled autolube . Feel strange as it was maybe too good to be true lol .
Let me know what you think about the sound. Havent jump on it yet btw.

[NINJA]

@Zrako Sounds like a 4 stroke with the airbox lid off. LOL

Great job tho!!!

[Zrako]

Well , brand new iridium br9eix after like 30 minutes idling. First 5 minutes was bleeding oil pump. Doesnt smoke too much .

[Calum]

@Zrako A bit rich, but you won't really tell unless you do a plug chop.

[Zrako]

@Calum what exactly does that plug chop is ? Never heard that before

[Calum]

@Zrako http://kawtriple.com/mraxl/carb/plugchop.htm

https://www.google.co.uk/search?q=plug+chop&ie=utf-8&oe=utf-8&client=firefox-b-ab&gfe_rd=cr&ei=1eVrWaveI6fA8gf04rnACA

Google my friend.

[Zrako]

@Calum whoa . I need to get some standard plugs then . Thanks for help again

[declan]

@Zrako my bikes clog up on idle give it a nice few revs to clear it out

[Mightyman]

Wow I have never actually read this up before. Always assumed a "plug chop" was running the bike for couple minutes, then visually inspecting the plug. Seems like a lot of effort / plug money to get it running perfect, but obviously worth it. Nothing better than a 2 stroke motor purring over perfectly.

[Calum]

@Mightyman and you know what they say about assumptions.

Oh my bad, seriously I thought it was common knowledge.

[Zrako]

Completed the bike again 100% , 10 minutes warm up , took it on the street . Hardly powerband , valve moving properly but struggled . Tried to go between the gears hardly 3rd only sometimes . Impossible to shift , only with heel . Took it apart again and tried to figure out whats going on. I think this is the problem.

https://youtu.be/xqXsdSxaTwQ

I think the sping is slacked. Found picture in the haynes

Did anyone experienced something like this?

[andrewj1680]

My spring doesnt come up through the holes like yours does, the legs sit underneath the same as it does in the Haynes manual image

[Zrako]

Cant find the spring for sale . Just the new shaft

[andrewj1680]

I dont think you need a new spring you need to push the feet of the spring back through, the spring is pretty slack on all ive seen but not had any gear selection problems

[andrewj1680]

[andrewj1680]

Worse case its only £41+vat complete new