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  • Dt 125 r,re,e?

    DTR
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    @crm2090

    Did you try leaving it under tension? Then heating the swing arm ‘knuckles’ either side? The chances are it’s going to be the bushes inside seized to the bolt. Either that or the bolt ballon’s with rust in the centre were it passes through the engine, thought that would allow some small movement…

    Hotshot is spot on. A good solid frame is unicorn shit nowadays. You can get cases (with numbers 😜) and swingarms all the time…

  • Speedo drive no innards :(

    Wheels
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    @SpookDog Hi mate, its cool, many thanks for even trying to help, goes a long way and stuff like that makes for a great friendly forum. Theres no rush anyway for me to get hold of the parts, its a long term project anyway, plus my cbt expired in 2008, thats the last time i legally rode a 125! So nowhere near ready to ride yet lol. I'll keep a look out online for a complete item. Thanks and Merry Christmas.

  • Home Made Quick-Lube YPVS Powervalve Cables

    Pinned Engine
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    @HOTSHOT-III

    Bud, thank you! I can get the PV working on the tizzer now for not to much money. The length of those (impossible to find!) cables wouldn’t of last a winter without lube ports at the highest point! Plus stainless cables! 🙂 …

  • 1 Votes
    3 Posts
    571 Views
    CalumC

    Small updates, rear sets refurbished and fitted.

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    Brand new OEM Genuine handle bars fitted.

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    A quick five minutes with the buffer just to bring some shine to them.

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    Switch gear fitted and cables routed through.

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  • Front sprocket change

    Wheels
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    Also, if it’s all gonna be replaced. Use as big a screwdriver as you can to go up through the chain, top and bottom. It should lock up the sprocket. Just make sure the screwdriver is tight against the bottom frame bar where the foot pegs are…
    It really shouldn’t be that tight though…

  • Engine bogs at 8k rpm... every gear

    Engine
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    @Vcelicka

    Happy for you bud! 👍 …

    If you can afford it get a NGK rubber (red) ‘racing’ cap and an NGK Iridium spark plug. They are the Bogs Dollox! 😜 …

  • DT 125 E ‘98 exhaust advice

    Exhaust
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    @Titi-DT

    Give us the first letters and numbers of the engine/frame

    3MB
    3DL
    3DB

    Ect…
    It’ll let someone find out the country of origin…

  • Gilera sc 125 de-restriction help

    Other
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    You might have to earth out a wire on the CDI unit on your bike. There are some weird restrictions I don’t know about.
    Like my TZR had a black/green stripe wire earthed out on it…

  • Missing reed switch

    Derestricting
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    @Hark_Ptooie

    It’s a bit of a headfux isn’t it? The read switch might not be a simple magnetic on/off by the looks of it. It might set to a default mode if it the CDI doesn’t detect a continuity in the curcuit?

    @Blasterguy
    It would be helpful to know if it only restricts the revs in top gear, or every gear? I would try joining the wires at least once to see if there’s a change at all…

    It might be easier to get an earlier CDI than a read switch…

  • What was I thinking!…

    TZR
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    2 Votes
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    alt text

    Or the Tizzer?!…

    Which would benefit and suit it more?…

  • 0 Votes
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    Hark_PtooieH

    Well, nuts and bolts are standard across industry, so you don't need some special kit.

    I go to my local hardware store where they have open packs of all sorts and sizes. You put them in a bag and weigh the bag and pay per kilo.

    Most screws I have swapped so far have been M6x12 or M6x20 with some odd M5 and M8 here and there. I usually get flanged screws and skip the washers.

    I do so love screws. Then again, I am a mechanical engineer so the fetishism comes with the profession. If you want to talk screws joints for a couple of hours, I'm your guy.

  • Squish

    Engine
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    CalumC

    @OllieDTR No? Jetting is normally easy as pi.

    But apparently, as I found out on a recent dyno session, my entire setup is jank 🤣 Not terribly convinced. They sent me home on a completely broken/dangerous bike...

  • Thickness of cylinder head washers

    Engine
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    HOTSHOT IIIH

    @OllieDTR Not sure of the thickness but along with the cylinder base nuts and studs, these are fasteners worth buying genuine from Fowlers.

  • Temperature Sensor

    Engine
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    CalumC

    It's a good question, 70 sounds about right for the coolant temperature, not sure about temperature at the spark plug.

  • Stock Gutted downpipe

    Exhaust
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    OllieDTRO

    @SpookDog

    The 3MB code exhausts up to 1996 I think it was are just hollow with a restrictor in the neck of the exhaust which dremel the 3 tac welds out and it pulls out, as for the gutting part, that’s on like 2003+ bikes as inside they have like this mess packing, take that out and they go really well and nice and loud I love loud bikes😂

    All my mates got road legal mx bikes and 40bhp 125s they do 60 hours on a piston and I’ve still got 9k miles left to do😂 but got to admit they love to wheelie as got all that power and light as a feather

  • Balance shaft..

    Moved Bottom End
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    Hark_PtooieH

    Sorry for commenting on a 3 year old thread, but I have worked a little with balance shafts on humongous machinery and wanted to post a little for posterior knowledge.

    A single balance shaft on a single-cylinder doesn't really do much. It mostly just phase-shifts the vibrations so they go in another direction. Back and forth instead of up and down, like.

    Dual balance shafts is another thing. They cooperate in the right direction, and counteract each other in between - and if you put them slightly offset each other vertically they can even mitigate some rotational moment.

    But balance shafts also have another interesting effect - they can reduce the bearing load. There are actually two different optimums - one which gives the least vibrations but a bit higher bearing load, and another that is the opposite.

    So when I see that small engines have a single balance shaft, I usually assume it is to allow it to manage high revs by means of lowering bearing forces rather than reducing unpleasant vibrations.

    There was a bike back in the 90's(?) - some european single-cylinder 2-stroke 250 cc enduro (cross?) - that had a balance shaft and managed to output 70+ hp when all the balance-shaft-less big-brand competitors only gave 55 hp or so. Because it revved to like 12000 when the others quit at 9000 or whatever.

  • TM32 Flatslide carb

    Carburetor
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    @OllieDTR

    I actually don’t think you need to ‘shave’ the rubber inlet at all. The 30 or 32 (can’t remember which) dellorto fitted to tzr’s just has a thinner wall where it fits into the rubber…
    Can’t speak for Mikuni though…

    You will have to do without it being angled to fit like the 28mm though. Shouldn’t be a problem though. I’ve had 30mm carbs fitted to Vespa’s that were mounted at horrific angles and still worked fine 🙂 We never used to bother with any air filter either, just a bell mouth on the Lambretta’s, maybe…

  • Bogging out

    DTR
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    M

    Thanks for the replies will look at it at let you know

  • DTR200 SWING ARM INTO A DTRx 125?

    Suspension
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    CalumC

    https://dt125r.co.uk/topic/1750/yamaha-dt125-swing-arm-upgrade-help

    https://dt125r.co.uk/topic/2315/wr-swing-arm/15

    https://yamahaclub.com/forums/topic/42955-yamaha-dt125r-3rm-2001-enduro-wannabe/

  • Choppy power band

    Tuning
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    CalumC

    Happy days 😃